NISSAN X-TRAIL 2003 Electronic Repair Manual

WATER PUMP
CO-41
[YD22DDTi]
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lInstall the water pump pulley with the front mark (painted white, used to prevent errors during assembly)
facing the front of the engine. Refer to the figure above.
INSPECTION AFTER INSTALLATION
lCheck for engine coolant leaks using radiator cap tester. Refer toCO-30, "LEAK CHECK".

CO-42
[YD22DDTi]
THERMOSTAT AND WATER PIPING
THERMOSTAT AND WATER PIPING
PFP:21200
Removal and InstallationEBS00BK9
WAR NIN G:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator.
REMOVAL
1. Remove the under cover and splash cover (right and left).
2. Drain engine coolant. Refer toCO-30, "
DRAINING ENGINE COOLANT".
CAUTION:
Perform when the engine cold.
3. Remove radiator lower hose from water inlet side.
4. Remove water inlet and thermostat.
5. Remove thermostat housing.
SBIA0133E
1 Thermostat 2 Water inlet 3 Thermostat housing
4 Water inlet pipe 5 Heater return pipe 6 Gasket

THERMOSTAT AND WATER PIPING
CO-43
[YD22DDTi]
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INSPECTION AFTER REMOVAL
Thermostat
lPlace a string so that it is caught in the valves of the thermostat.
Immerse fully in a container filled with water. Heat while stirring.
lThe valve opening temperature is the temperature at which the
valve opens and falls from the thread.
lContinue heating. Check the full-open lift amount.
lAfter checking the full-open lift amount, lower the water temper-
ature and check the valve closing temperature.
Standard values
INSTALLATION
lInstall in the reverse order of removal paying attention to the following.
Thermostat
lInstall the thermostat with the whole circumference of each
flange part fit securely inside the rubber ring.
lInstall the thermostat with the jiggle valve facing upwards.
Heater Pipe
lFirst apply a neutral detergent to the O-ring, then quickly insert the insertion parts of the heater pipe into
the installation holes.
SLC252B
Item Thermostat
Valve opening temperature 80 - 84°C (176 - 183°F)
Full-open lift amount More than 10 mm/ 95°C (0.39 in/ 203°F)
Valve closing temperature Approximatery 77°C (171°F)
JLC300B

CO-44
[YD22DDTi]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
Standard and LimitEBS00CU0
CAPACITY
THERMOSTAT
RADIATOR
Unit:kPa(bar,kg/cm2,psi)
Tightening TorqueEBS00BKE
Unit: N·m (kg-m, ft-lb), N·m (kg-m, in-lb)* Engine coolant capacity [With reservoir tank (MAX level)]
9.5 (8-3/8 Imp qt)
Valve opening temperature 80 - 84°C (176 - 183°F)
Valve liftMore than 10 mm/ 95°C (0.39 in/203°F)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
Radiator mounting bracket
Radiator fan assembly
Radiator fan
Radiator fan motor3.9 - 4.5 (0.39 - 0.46, 34 - 39)*
3.9 - 4.5 (0.39 - 0.46, 34 - 39)*
2.9 - 3.9 (0.30 - 0.40, 26 - 34)*
4.0 - 4.9 (0.40 - 0.50, 35 - 43)*
Water pum p
Water pump pully
Water inlet
Thermostat housing
Water inlet pipe
Hater return pipe23.0 - 30.0 (2.3 - 3.1, 17 - 22)
7.3 - 9.6 (0.74 - 0.98, 65 - 85)*
21.0 - 28.0 (2.1 - 2.9, 16 - 20)
21.0 - 28.0 (2.1 - 2.9, 16 - 20)
21.0 - 28.0 (2.1 - 2.9, 16 - 20)
21.0 - 28.0 (2.1 - 2.9, 16 - 20)

DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
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SECTION
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DRIVER INFORMATION SYSTEM
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Wiring Diagrams and Trouble Diagnosis .................. 3
COMBINATION METERS (LHD MODELS) ................ 4
System Description .................................................. 4
UNIFIED CONTROL METER ................................ 4
HOW TO CHANGE THE DISPLAY FOR ODO/
TRIP METER ........................................................ 4
POWER SUPPLY AND GROUND CIRCUIT ........ 4
WATER TEMPERATURE GAUGE ........................ 4
TACHOMETER ..................................................... 5
FUEL GAUGE ....................................................... 5
SPEEDOMETER ................................................... 5
Component Parts and Harness Connector Location..... 5
Combination Meter ................................................... 6
CHECK .................................................................. 6
Schematic ................................................................ 7
Wiring Diagram — METER — .................................. 8
Meter/Gauge Operation and Odo/Trip Meter Seg-
ment Check in Diagnosis Mode ............................. 10
DIAGNOSIS FUNCTION ..................................... 10
HOW TO ALTERNATE DIAGNOSIS MODE ....... 10
Trouble Diagnoses ................................................. 10
PRELIMINARY CHECK ...................................... 10
SYMPTOM CHART ..............................................11
Power Supply and Ground Circuit Check ............... 12
Inspection/Engine Speed Signal ............................ 12
Inspection/Water Temperature Gauge /Gasoline
Engine Models ....................................................... 13
Inspection/Water Temperature Gauge (Diesel
Engine Models) ...................................................... 13
Inspection/Vehicle speed signal ............................. 14
Inspection/Fuel Level Sensor Unit ......................... 15
FUEL LEVEL SENSOR UNIT ............................. 15
LOW-FUEL WARNING LAMP ............................. 15
The Fuel Gauge Pointer Fluctuates·Indicator
Wrong Value·or Varies. ........................................... 17
The Fuel Gauge Does Not Move to F-position. ...... 18The Fuel Gauge Does Not Work. ........................... 18
Low Fuel Warning Lamp Illuminate or Not Illuminate... 19
Electrical Components Inspection .......................... 19
FUEL LEVEL SENSOR UNIT CHECK / GASO-
LINE ENGINE MODELS ..................................... 19
FUEL LEVEL SENSOR UNIT CHECK / DIESEL
ENGINE MODELS EXCEPT FOR NORTHERN
EUROPE ............................................................. 19
FUEL LEVEL SENSOR UNIT CHECK / DIESEL
ENGINE MODELS FOR NORTHERN EUROPE... 20
THERMAL TRANSMITTER CHECK ................... 20
Removal and Installation for Combination Meter .... 21
Disassembly and Assembly for Combination Meter... 21
COMBINATION METERS (RHD MODELS) .............. 22
System Description ................................................. 22
UNIFIED CONTROL METER .............................. 22
HOW TO CHANGE THE DISPLAY FOR ODO/
TRIP METER ....................................................... 22
POWER SUPPLY AND GROUND CIRCUIT ....... 22
WATER TEMPERATURE GAUGE ...................... 22
TACHOMETER .................................................... 23
FUEL GAUGE ..................................................... 23
SPEEDOMETER ................................................. 23
Component Parts and Harness Connector Location... 23
Combination Meter ................................................. 24
CHECK ................................................................ 24
Schematic ............................................................... 25
Wiring Diagram — METER — ................................ 26
Meter/Gauge Operation and Odo/Trip Meter Seg-
ment Check in Diagnosis Mode .............................. 28
DIAGNOSIS FUNCTION ..................................... 28
HOW TO ALTERNATE DIAGNOSIS MODE ....... 28
Trouble Diagnoses ................................................. 28
PRELIMINARY CHECK ....................................... 28
SYMPTOM CHART ............................................. 29
Power Supply and Ground Circuit Check ............... 30
Inspection/Engine Speed Signal ............................. 30
Inspection/Water Temperature Gauge /Gasoline
Engine Models ........................................................ 31
Inspection/Water Temperature Gauge (Diesel

DI-2
Engine Models) ....................................................... 31
Inspection/Vehicle speed signal ............................. 32
Inspection/Fuel Level Sensor Unit .......................... 33
FUEL LEVEL SENSOR UNIT .............................. 33
LOW-FUEL WARNING LAMP ............................. 33
The Fuel Gauge Pointer Fluctuates·Indicator
Wrong Value·or Varies. ........................................... 35
The Fuel Gauge Does Not Move to F-position. ...... 36
The Fuel Gauge Does Not Work. ........................... 36
Low Fuel Warning Lamp Illuminate or Not Illuminate... 37
Electrical Components Inspection .......................... 37
FUEL LEVEL SENSOR UNIT CHECK / GASO-
LINE ENGINE MODELS ...................................... 37
FUEL LEVEL SENSOR UNIT CHECK / DIESEL
ENGINE MODELS ............................................... 37
THERMAL TRANSMITTER CHECK ................... 38
Removal and Installation for Combination Meter .... 38
Disassembly and Assembly for Combination Meter... 38
WARNING LAMPS .................................................... 39
Schematic ............................................................... 39
Wiring Diagram — WARN —/ LHD Models ............ 40Wiring Diagram — WARN — / RHD Models ...........45
Electrical Components Inspection ...........................50
FUEL WARNING LAMP OPERATION CHECK ... 50
OIL PRESSURE SWITCH CHECK ......................50
DIODE CHECK ....................................................50
A/T INDICATOR .........................................................51
Wiring Diagram — AT/IND — .................................51
WARNING CHIME .....................................................52
System Description .................................................52
POWER SUPPLY AND GROUND CIRCUIT .......52
IGNITION KEY WARNING CHIME ......................52
LIGHT WARNING CHIME ...................................52
Component Parts and Harness Connector Location... 53
Wiring Diagram — CHIME — .................................54
Symptom Chart .......................................................56
Power Supply and Ground Circuit Check ...............56
Lighting Switch Input Signal Check .........................57
Key Switch Insert Signal Check ..............................57
Door Unlock Sensor Check .....................................58
Front Door Switch (driver side) Check ....................59
CLOCK ......................................................................60
Wiring Diagram — CLOCK — .................................60

PRECAUTIONS
DI-3
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PRECAUTIONSPFP:00011
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EKS00367
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WA RN ING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow harness connectors.
Wiring Diagrams and Trouble DiagnosisEKS00368
Whenyoureadwiringdiagrams,refertothefollowings:
lRefer toGI-14, "How to Read Wiring Diagrams"in GI section.
lRefer toPG-2, "POWER SUPPLY ROUTING"for power distribution circuit in PG section.
When you perform trouble diagnosis, refer to the followings:
lRefer toGI-11, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES"in GI section.
lRefer toGI-24, "How to Perform Efficient Diagnosis for an Electrical Incident"in GI section.

DI-4
COMBINATION METERS (LHD MODELS)
COMBINATION METERS (LHD MODELS)
PFP:24810
System DescriptionEKS002Z7
UNIFIED CONTROL METER
lSpeedometer, odo/trip meter, tachometer, fuel gauge and water temperature gauge are controlled totally
by control unit built-in combination meter.
lDigital meter is adopted for odo/trip meter.*
*The record of the odo meter is kept even if the battery cable is disconnected. The record of the trip meter
is erased when the battery cable is disconnected.
lOdo/trip meter segment can be checked in diagnosis mode.
lMeter/gauge can be checked in diagnosis mode.
HOW TO CHANGE THE DISPLAY FOR ODO/TRIP METER
NOTE:
Turn ignition switch to the “ON” position to operate odo/trip meter.
POWER SUPPLY AND GROUND CIRCUIT
Power is supplied at all times
lthrough 10A fuse [No. 28, located in the fuse block (J/B)]
lto combination meter terminal 45.
With the ignition switch in the ON or START position, power is supplied
lthrough 10A fuse [No. 11, located in the fuse block (J/B)]
lto combination meter terminal 46.
Ground is supplied
lthrough body grounds M27 and M70
lto combination meter terminal 47.
WATER TEMPERATURE GAUGE
Gasoline engine models
The water temperature gauge indicates the engine coolant temperature. The reading on the gauge is received
engine coolant temperature signal from ECM. ECM is detected by water temperature sensor.
The water temperature gauge is received by a signal
lfrom ECM terminal 32
lto combination meter terminal 55.
The needle on the gauge moves from “C” to “H”
SKIA0896E

COMBINATION METERS (LHD MODELS)
DI-5
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Diesel engine models
The water temperature gauge indicates the engine coolant temperature. The reading on the gauge is based
on the resistance of the thermal transmitter.
As the temperature of the coolant increases, the resistance of the thermal transmitter decreases. A variable
ground is supplied to terminal 55 of the combination meter for the water temperature gauge. The needle on
the gauge moves from “C” to “H”.
TACHOMETER
The tachometer indicates engine speed in revolutions per minute (rpm).
The tachometer is regulated by a signal
lfrom terminal 36 (Gasoline engine models) or D1 (Diesel engine models) of the ECM
lto combination meter terminal 54 for the tachometer.
FUEL GAUGE
The fuel gauge indicates the approximate fuel level in the fuel tank.
The fuel gauge is regulated by a variable ground signal supplied
lfrom body grounds, B8 and B18
lthrough terminal 1 and 3 of the Sub fuel level sensor unit and
lthrough terminal 4 and 1 of the fuel level sensor unit
lto combination meter terminal 51 for the fuel gauge.
SPEEDOMETER
The combination meter provides a voltage signal to the vehicle speed signal from 4WD/ABS control unit (with-
out ESP) or 4WD control unit (with ESP).
The voltage is supplied
lfrom combination meter terminal 42 for the speedometer
lto terminal 20 of 4WD/ABS control unit (without ESP) or 4WD control unit (without ESP).
The speedometer converts the voltage into the vehicle speed displayed.
Component Parts and Harness Connector LocationEKS002Z8
SKIA1009E

DI-6
COMBINATION METERS (LHD MODELS)
Combination Meter
EKS002Z9
CHECK
SKIA0897E