RENAULT KANGOO 1997 KC / 1.G Sheet Metal Work Repair Manual

LOWER STRUCTURE
Front side member, front section
41B
13010R
K
12894R
CAN11689R3
J
1 2
CAS13028-6R2
1
53
41-9

LOWER STRUCTURE
Front side member closure panel
41C
PRB4123
INTRODUCTION
The replacement of this part may be done in two
ways :
A Complete front side member closure panel.
B Partial front side member closure panel (see
diagram below).
This operation is carried out by straightening or
replacing the front side member. It is complemen-
tary to the front end lower cross member and to
the wheel arch.
As a result, joints with these parts will not be
considered here, they will be dealt with in the res-
pective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part on its own.
JOINTS WITH:
Front side member, front section
Front sub-frame front mounting
PARTS CONCERNED (thickness in mm) :
1Front side member, front section 1.5
2Front sub-frame front mounting 1.2
3Side member closure panel 1.2
4Front sub-frame front mounting 1
reinforcement
41-10

LOWER STRUCTURE
Front side member closure panel
41C
12903R3
CAT13322R7
A
1 4
CAB11539-1R7
B
13
CAT13323R3
C
4
2
33
41-11

LOWER STRUCTURE
Front side member closure panel
41C
12902R1
CAB11539-1R1
D
43
CAS13033R2
E
33or
CAS13033R2
F
33
41-12

LOWER STRUCTURE
Front half unit
41D
PRB4124
INTRODUCTION
The operation for the replacement of this part is
complementary to :
- the front end lower cross member,
- the headlight panel
- the cowl side panel.
This operation requires the replacement of the
cowl side panel (pillar lining) and of the cowl side
panel upper reinforcements, which have to be or-
dered separately.
In the operation described below there are only
descriptions of the specific joints to the part
concerned, information concerning the parts to
be ordered separately is not considered here. This
will be dealt with in the respective sections.
The repair bench must be used.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with:
1 Front side member , rear section
- engine mounting height adjuster (right
hand side)
- engine mounting reinforcement (right
hand side),
- engine mounting plate (right hand side),
- sub-frame front mounting,
- front side member closure panel ,
- wheel arch,
- shock absorber cup,
- shock absorber cup height adjuster,
- ABS mounting (right hand side),
- injection unit mounting and impact sensor
(left hand side).
2 Cowl side panel (pillar lining)
3 Cowl side panel upper reinforcementJOINTS WITH:
Plenum chamber
Injection unit mounting and impact sensor (left
hand side)
Front side member, rear section
Shock absorber cup height adjuster
PARTS CONCERNED (thickness in mm) :
1Plenum chamber 1
2Injection unit mounting and impact
sensor (left hand side) 2
3Front side member, front section 1.5
4Front side member, rear section 1.8
5Shock absorber cup height adjuster 1
6Shock absorber cup 2
7Cowl side panel (pillar lining) 1.5or
41-13

LOWER STRUCTURE
Front half unit
41D
13000R213007R1
CAA11536R8
A
1 5
CAS13024-3R3
B
1 5
Right hand side special feature.6
41-14

LOWER STRUCTURE
Front half unit
41D
12894R113010R4
CAA11538R8
C
1
2
CAN11689R3
D
3
4
41-15

LOWER STRUCTURE
Front half unit
41D
13005R4
CAB11539R3
E
4
3
CAA11536-4R2
F
43
CAS13029-4R1
G
4 5
3
41-16

LOWER STRUCTURE
Front side cross member
41E
PRB4125
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of a front pillar or a
sill panel with a lining for a side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective sections.
The repair bench must be used.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with jack support.
JOINTS WITH:
Bulkhead
Floor
Windscreen wiper motor mounting
Rear side member, front section
Rear side member, rear section
Sill panel closure panel
Sill panel reinforcement
Sill panel
Front sub-frame rear mounting
PARTS CONCERNED (thickness in mm) :
1Front side cross member 1
2Bulkhead 1
3Floor 1
4Windscreen wiper motor mounting 1.5
5Front side member, rear section 1.8
6Front side member
reinforcement, rear section 2.5
7Sill panel closure panel 1.2
8Sill panel reinforcement 0.7
9Sill panel 1
10Front sub-frame rear mounting 2.5
41-17

LOWER STRUCTURE
Front side cross member
41E
12893R2
CAT13321-2R3
A
1 2
CAG11548-2R8
B
5
1 3
CAF11547-2R1
C5
1 6
3
41-18