RENAULT KANGOO 1997 KC / 1.G Sheet Metal Work Manual PDF

LOWER STRUCTURE
Sill panel closure panel
41H
PRB4128
INTRODUCTION
The replacement of this part is an operation for a
side impact and is complementary to:
1 - For a frontal side impact :
the front pillar
Replace part section along cut A (see follo-
wing diagram)
2 - For a rear side impact :
the side panel lining
the centre pillar reinforcement
the sill panel
Replace part section along cut A (see follo-
wing diagram)
In the operation described below, there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective sections.
The sill panel reinforcement must be ordered as
an extra .
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
1 - Sill panel closure panel
2 - Sill panel reinforcement
JOINTS WITH:
Front pillar lining
Side floor
Seat cross member
Rear side member
Rear floor, rear section
PARTS CONCERNED (thickness in mm):
1Sill panel closure panel 1.2
2Cowl side panel pillar lining 1
3Side floor 0.8
4Front seat cross member 1
5Sill panel closure panel , rear section 1.5
6Front side cross member 1
7Sill panel 0.8
or
41-29

LOWER STRUCTURE
Sill panel closure panel
41H
12898R
CAT13326R2
A
67
13015R1
CAA11537-1R3
B
1 2 1
41-30

LOWER STRUCTURE
Sill panel closure panel
41H
13011R
CAA11538-1R3
C
3 1
D
4 1
CAA11538-1R3
41-31

LOWER STRUCTURE
Sill panel closure panel
41H
13018R1
CAA11536-1R7
E
51
F
13232R
CAN11690-4R1
G
1
7
CAA11536-1R7
515
41-32

LOWER STRUCTURE
Cross member under front seat
41I
PRB4129
INTRODUCTION
The replacement of this part is an operation follo-
wing a side impact, complementary to the repla-
cement of the sill panel closure panel .
In the operation described below, there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective sections.
The repair bench must be used.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with front seat spacer.
JOINTS WITH:
Side floor
Front side member, rear section
Sill panel closure panel
PARTS CONCERNED (thickness in mm):
1Cross member under front seat 1
2Floor 1
3Front side member, rear section 1.8
4Sill panel closure panel 1.2
5Tunnel 1.2
41-33

LOWER STRUCTURE
Cross member under front seat
41I
13017R
CAA11538R2
A
1
2
CAF11547-2R5
B
1
2
3
41-34

LOWER STRUCTURE
Cross member under front seat
41I
13011R1
CAA11538R3
C
1
4
CAF11547-2R1
D
1 42
41-35

LOWER STRUCTURE
Side floor
41J
PRB4130
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of:
1 - For a frontal impact :
- the front side member, rear section ,
- the bulkhead
2 - For a side impact :
- the front pillar with lining
- the sill panel closure panel
In the operation below, there are only descrip-
tions of the joints specific to the part concerned.
Information concerning the other parts will be
dealt with in the respective sections.
The repair bench must be used.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- side member closure panel reinforcement,
- cross member under front seat.
JOINTS WITH:
Tunnel
Rear floor
PARTS CONCERNED (thickness in mm):
1Tunnel 1.2
2Side floor 0.8
3Rear floor 1
41-36

LOWER STRUCTURE
Side floor
41J
13019R
CAA11538-1R5
A
12
CAA11538R3
B
2
1
41-37

LOWER STRUCTURE
Side floor
41J
13016R
CAT13325R1
C
1 2
CAB11540R1
D
2 3
3
41-38