RENAULT KANGOO 1997 KC / 1.G Sheet Metal Work Service Manual

GENERAL
Repair Bench
40
BLACKHAWKIV - SPECIAL TOOLINGCELETTE
Special heads forCELETTE System MS
Order from: Consult your After Sales Head Office
Supplier’s Part Number : 760 300 Special heads forBlackhawk System MS
Order from :Consult your After Sales Head Office
Supplier’s Part Number : REN 88200
PhotoPhoto
40-37

GENERAL
Special tooling
40
13470R
Points (A) and (B) are the references for the positioning of the jig on the
vehicle.
Before fitting, when fault finding is carried out, the user must ensure that
these points are correct.
Points (E), (F) and (G) and their symmetry help with the mounting and po-
sitioning of the replaced components.
When points (A) or (B) can no longer be used as a reference (detected du-
ring a fault finding inspection), the points on the opposite side of the im-
pact fulfil the function of positioning reference.
Special Tooling Part Number
DrawingManual Part
NumberParts Department
NumberDescription
Car. 143900 00 143 900 Front face jig.
40-38

LOWER STRUCTURE
Front end lower cross member
41A
PRB4121
INTRODUCTION
The replacement of this part is a basic operation
for a frontal impact .
The repair bench does not have to be used, on
condition that the side members have not been
affected by the impact.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- closure panel,
- towing ring,
- reinforcement on the front end lower cross
member (left hand side).
JOINTS WITH:
Cowl side panel
Front right wheel arch
Side member
Side member closure panel
PARTS CONCERNED (thickness in mm) :
1Front end lower cross member 1.5
2Bonnet hinge mounting 1.5
3Cross member partition reinforcement 1.5
4Cowl side panel 1
5Front right wheel arch 0.8
6Front side member, front section 1.5
7Side member closure panel 1.2
8Towing ring 2.5
41-1

LOWER STRUCTURE
Front end lower cross member
41A
12899R
CAS13025-1R1
A
1
CAR11700-1R3
B
1 5
CAQ11697R7
C
1
4 62
41-2

LOWER STRUCTURE
Front end lower cross member
41A
12900R
CAA11538-1R4
D
16 Right hand side
CAI11550-3R1
D
16 Left hand side
3
CAR11700-1R1
E
16
41-3

LOWER STRUCTURE
Front end lower cross member
41A
12902R
CAS13025-1R5
F
1 86
41-4

LOWER STRUCTURE
Front side member, front section
41B
PRB4122
INTRODUCTION
The replacement of this part can be done in two
ways :
A Front side member, complete front section .
B Front side member, partial front section (cut
to be made in front of the front mounting of
the sub-frame), see the following diagram.
In the two cases these are complementary opera-
tions to the replacement of the front end lower
cross member and the headlight carrier panel. As
a result, the joints with these parts will not be
considered here, they will be dealt with in the res-
pective sections.
The repair bench must be used.
The replacement of this part also requires the re-
placement of the side member closure panel
which will have to be ordered separately.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
1 -Side member
Part assembled with:
- engine mounting height adjuster (only on the
right hand side),
- sub-frame front mounting.
2 - Front side member closure panel
Part on its own.
JOINTS WITH:
Side member closure panel
Front side member, rear section
Front wheel arch
Shock absorber cup height adjuster
Engine mounting *
PARTS CONCERNED (thickness in mm) :
1Front side member, front section 1.5
2Front side member, rear section 2.5
3Front wheel arch 0.8
4Shock absorber cup height adjuster 0.8
5Side member closure panel 1.2
6Engine mounting height adjuster* 1.8
7Engine mounting reinforcement * 1.5
* Only the right hand side.or
41-5

LOWER STRUCTURE
Front side member, front section
41B
12903R
CAS13028-6R1
A
1
5
BC
CAA11537-3R2
D
5 4
CAE11546-4R7
E
1 4 5 3
CAS13028-6R1
1
56
CAS13028-6R1
1
54
41-6

LOWER STRUCTURE
Front side member, front section
41B
13005R
CAB11539R8
F
1 2
41-7

LOWER STRUCTURE
Front side member, front section
41B
CAA11538R3
H
1
4
CAG11548-6R1
I
1 4
2
12896R
CAA11536R3
G
7 6
41-8