ASTON MARTIN V8 VANTAGE 2010 Workshop Manual

Convertible Roof (01.17)
Body System (01.00)
May 2007 Workshop Manual 1-12-33
small quantity of oil replace plug and re-check level (see
Figure 1).
2. Install pipe to approximate route on vehicle and install cable ties.
3. Clean pipe and install pipe to pump then slide retaining plate into place and tighten screws (pipes and locations
are numbered).
4. Install pump casing and secure velcro.
5. Install pump and casing under tonneau onto location posts.
6. Install cylinder pivot bracket and connect cylinder to bracket.
7. Move tonneau well liner ar ound lower cylinder fixing
and pump casing and secure velcro.
8. Install trim clip and position tonneau lining stiffening rod.
9. Install harness/pipe retaining clips (x9) behind ROPS units.
10. Install harness/pipe re taining clips LH (x2).
11. Install harness/pipe re taining clips RH (x3).
12. Attach pipes to guide stri ng, feed pipes through roof
frame and remove string.
13. Position pipes to cylinder and secure with clips.
14. Secure pipes and wires to cylinder with cable tie.
15. Install new clips securi ng pipes to roof frame.
16. Connect battery.
17. Install Panel quarter trim lower (see Workshop Manual procedure 01.05.CR Panel Assembly - Quarter Trim
Lower - RH - Renew).
18. Restore roof and tonneau to original position.LH Rear Main Hydraulic Cylinder Pipe -
Renew
Removal
1. Operate roof to halfway position with tonneau open and support roof when hydraulic pressure drops with
suitable straps and support tonneau cover with suitable
prop (see Figure 1).
2. Remove panel quarter trim lower (see Workshop Manual procedure 01.05.CR Panel Assembly - Quarter
Trim Lower - RH - Renew).
3. Disconnect battery.
Figure 1
Repair Operation Time (ROT)

Convertible Roof (01.17)
Body System (01.00)1-12-34 Workshop Manual May 2007
4. Cut cable ties securing pipes and wires to cylinder (see Figure 2).
5. Release clips securing pipes to cylinder and disconnect pipes.
6. Release fir tree clip and cable tie securing both pipes to roof frame (remove pipes as pair).
7. Attach string to cylinder end of both pipes to aid installation.
8. Feed pipes through to tonneau area by carefully guiding through roof mechanism and release string (see Figure
2). 9. Remove harness/pipe reta
ining clips (x2) (LH) (see
Figure 3).
10. Remove harness/pipe retain ing clips (x9) behind ROPS
units (see Figure 4).
Figure 2
Figure 2
Figure 3
Figure 4

Convertible Roof (01.17)
Body System (01.00)
May 2007 Workshop Manual 1-12-35
11. Remove harness/pipe retaining clips (x3) LH side (see Figure 5).
12. Remove trim clip and releas e tonneau lining stiffening
rod (see Figure 6).
13. Release velcro and move tonneau well liner aside to expose lower cylinder fixing and pump casing. 14. Release cylinder lower retaining clip and disconnect
cylinder from body (see Figure 7).
15. Remove cylinder pivot brack et from body (bolts x3).
16. Release pump and casing from under tonneau body side (see Figure 8).
Figure 5
Figure 6
Figure 7
Figure 8

Convertible Roof (01.17)
Body System (01.00)1-12-36 Workshop Manual May 2007
17. Release velcro around pu mp casing and remove casing
(see Figure 9).
18. Loosen (x6) screws on pump retaining plate (see Figure
10).
19. Slide retaining plate, discon nect pipe from pump (pipes
and locations are numbered). 20. Remove cable ties and remove pipe from vehicle (see
Figure 11).
Installation
1. Check oil level and top-up if necessary by removing reservoir end plug with pump in upright position, add
small quantity of oil replace plug and re-check level (see
Figure 1).
2. Install pipe to approximate route on vehicle and install
cable ties.
3. Clean pipe and install pipe to pump then slide retaining plate into place and tighten screws (pipes and locations
are numbered).
4. Install pump casing and secure velcro.
5. Install pump and casing under tonneau onto location posts.
6. Install cylinder pivot bracket and connect cylinder to bracket.
Figure 9
Figure 10
Figure 11
Figure 1

Convertible Roof (01.17)
Body System (01.00)
May 2007 Workshop Manual 1-12-37
7. Move tonneau well liner ar ound lower cylinder fixing
and pump casing and secure velcro.
8. Install trim clip and position tonneau lining stiffening rod.
9. Install harness/pipe retaining clips (x9) behind ROPS units.
10. Install harness/pipe re taining clips LH (x2).
11. Install harness/pipe re taining clips RH (x3).
12. Attach pipes to guide stri ng, feed pipes through roof
frame and remove string.
13. Position pipes to cylinder and secure with clips.
14. Secure pipes and wires to cylinder with cable tie.
15. Install new clips securi ng pipes to roof frame.
16. Connect battery.
17. Install Panel quarter trim lower (see Workshop Manual procedure 01.05.CR Panel Assembly - Quarter Trim
Lower - RH - Renew).
18. Restore roof and tonneau to original position
RH Front Main Hydraulic Cylinder Pipe -
Renew
Removal
1. Operate roof to halfway position with tonneau open and support roof when hydraulic pressure drops with
suitable straps and support tonneau cover with suitable
prop (see Figure 1). 2. Remove panel quarter trim lower (see Workshop
Manual procedure 01.05.CR Panel Assembly - Quarter
Trim Lower - RH - Renew).
3. Disconnect battery.
4. Cut cable ties securing pipes and wires to cylinder (see Figure 2).
5. Release clips securing pipes to cylinder and disconnect pipes.
6. Release fir tree clip and cable tie securing both pipes to roof frame (remove pipes as pair).
7. Attach string to cylinder end of both pipes to aid
installation.
Repair Operation Time (ROT)
Figure 1
Figure 2

Convertible Roof (01.17)
Body System (01.00)1-12-38 Workshop Manual May 2007
8. Feed pipes through to tonneau area by carefully guiding through roof mechanism and release string (see Figure
3).
9. Remove trim clip and releas e tonneau lining stiffening
rod (see Figure 4).
10. Release velcro and move tonneau well liner aside to expose lower cylinder fixing and pump casing. 11. Release cylinder lower retaining clip and disconnect
cylinder from body (see Figure 5).
12. Remove cylinder pivot bracket from body (bolts x3).
13. Release pump and casing from under tonneau body side (see Figure 6).
Figure 3
Figure 4
Figure 5
Figure 6

Convertible Roof (01.17)
Body System (01.00)
May 2007 Workshop Manual 1-12-39
14. Release velcro around pump casing and remove casing (see Figure 7).
15. Loosen (x6) screws on pump retaining plate (see Figure
8).
16. Slide retaining plate, disco nnect pipe from pump (pipes
and locations are numbered). 17. Remove cable ties and remove pipe from vehicle (see
Figure 9).
Installation
1. Check oil level and top-up if necessary by removing reservoir end plug with pump in upright position, add
small quantity of oil replace plug and re-check level (see
Figure 1).
2. Install pipe to approximate route on vehicle and install cable ties.
3. Clean pipe and install pipe to pump then slide retaining plate into place and tighten screws (pipes and locations
are numbered).
4. Install pump casing and secure velcro.
5. Install pump and casing under tonneau onto location posts.
6. Install cylinder pivot bracket and connect cylinder to bracket.
Figure 7
Figure 8
Figure 9
Figure 1

Convertible Roof (01.17)
Body System (01.00)1-12-40 Workshop Manual May 2007
7. Move tonneau well liner arou nd lower cylinder fixing
and pump casing and secure velcro
8. Install trim clip and positi on tonneau lining stiffening
rod.
9. Attach pipes to guide stri ng, feed pipes through roof
frame and remove string.
10. Position pipes to cylinder and secure with clips.
11. Secure pipes and wires to cylinder with cable tie.
12. Install new clips securing pipes to roof frame.
13. Connect battery.
14. Install panel quarter trim lower (see Workshop Manual procedure 01.05.CR Panel Assembly - Quarter Trim
Lower - RH - Renew).
15. Restore roof and tonneau to original positionRH Rear Main Hydraulic Cylinder Pipe -
Renew
Removal
1. Operate roof to halfway position with tonneau open then support roof when hydraulic pressure drops with
suitable straps and support tonneau cover with suitable
prop (see Figure 1).
2. Remove Panel quarter trim lower (see Workshop Manual procedure 01.05.CR Panel Assembly - Quarter
Trim Lower - RH - Renew).
3. Disconnect battery.
Repair Operation Time (ROT)
ItemCode
Rear Main Hydrauli c Cylinder Pipe-
Renew RH
01.17.CM
WAR NI NG
APPROXIMATELY 20 SECONDS AFTER THE OPEN/
CLOSE OPERATION HAS BEEN INTERRUPTED THE ROOF MAY SUDDENLY DROP DUE TO LOSS OF
HYDRAULIC PRESSURE. IF THIS HAPPENS ENSURE NO
BODY PARTS ARE CLOSE TO THE ROOF MECHANISM. IF THE ROOF REQUIRES MAINTENANCE, SUPPORT
PROPERLY USING SUITABLE PROPS AND STRAPS.
Figure 1

Convertible Roof (01.17)
Body System (01.00)
May 2007 Workshop Manual 1-12-41
4. Cut cable ties securing pipes and wires to cylinder (see Figure 2).
5. Release clips securing pipes to cylinder and disconnect
pipes.
6. Release fir tree clip and cable tie securing both pipes to
roof frame (remove pipes as pair).
7. Attach string to cylinder end of both pipes to aid installation.
8. Feed pipes through to tonneau area by carefully guiding through roof mechanism and release string (see Figure
3). 9. Remove trim clip and releas
e tonneau lining stiffening
rod (see Figure 4).
10. Release velcro and move tonneau well liner aside to expose lower cylinder fixing and pump casing.
11. Release cylinder lower retaining clip and disconnect cylinder from body (see Figure 5).
12. Remove cylinder pivot brack et from body (bolts x3).
Figure 2
Figure 3
Figure 4
Figure 5

Convertible Roof (01.17)
Body System (01.00)1-12-42 Workshop Manual May 2007
13. Release pump and casing from under tonneau body side (see Figure 6).
14. Release velcro around pu mp casing and remove casing
(see Figure 7). 15. Loosen (x6) screws on pump
retaining plate (see Figure
8).
16. Slide retaining plate, disconnect pipe from pump (pipes and locations are numbered).
17. Remove cable ties and remove pipe from vehicle (see Figure 9).
Installation
1. Check oil level and top-up if necessary by removing reservoir end plug with pump in upright position, add
Figure 6
Figure 7
Figure 8
Figure 9