ISUZU KB P190 2007 Workshop Repair Manual

TRANSMISSION CONTROL SYSTEM (JR405E) 7A2-17
Transmission Control Module (TCM)
Connector End Views
TCM (Gray connector)
TCM (White connector)
Connector No.C-94
Connector color Gray
Test adapter No. J-35616-64A
Pin No. Wire color Pin function
1 RED/ WHT Battery voltage
2 YEL/ VIO P range switch signal
3 RED Brake pedal switch signal
4 PNK/ WHT 3rd start lamp control
5 VIO/ GRN Keyword serial data communication
6 — Not used
7 BLK/ RED Engine speed signal input
8 — Not used
9 — Not used
10 BLK/ YEL Vehicle speed signal output (2WD)
11 GRN/ WHT 3rd start switch signal
12 BLU/ WHT 4WD low signal output
13 — Not used
14 — Not used
15 — Not used
16 RED/ WHT Accelerator pedal position (APP) signal input
17 BLK/GRN 3 range switch signal
18 YEL/ BLK Diagnostic request switch
19 ORN/ BLU Transmission oil temperature lamp control
20 GRY/ YEL Check trans lamp control
1
10
19
2
11
20
3
12
21
4
13
5
14
6
15
7
16
22
8
17
23
9
18
24
21 PNK Power lamp control
22 — Not used
23 — Not used
24 GRN/ YEL Power drive switch signal
Connector No. C-95
Connector color White
Test adapter No. J-35616-64A
Pin No. Wire color Pin function
1 RED/ YEL 2-4 brake TFP switch signal
2 PNK/ BLK 2 range switch signal
3 BRN/ RED ISS sensor signal
4 BLU TFT sensor signal
5 BLK Ground
6 BLU/ BLK Low & reverse brake solenoid control
7 BLK/ YEL 2 & 4 brake solenoid control
8 RED High clutch solenoid control
9 WHT/ BLU Low clutch solenoid control
10 RED/ BLK N range switch signal 11 BLU D range switch signal
12 YEL Low & reverse brake TFP switch
13 YEL/ RED OSS sensor signal
14 BLU/ BLK TFT sensor low reference
15 — Not used
16 — Not used
17 BLK TCC solenoid control
18 WHT Ignition voltage
1
10
19
2
11
20
3
12
21
4
13
5
14
6
15
7
16
22
8
17
23
9
18
24

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ISUZU KB P190 2007

7A2-18 TRANSMISSION CONTROL SYSTEM (JR405E)
Transmission Control Connector End
Views
Brake Switch Data Link Connector (DLC)
19 RED/ YEL R range switch signal
20 WHT/ BLK High clutch TFP switch signal
21 PNK/ BLU L range switch signal
22 GRY/ RED Ground return
23 VIO PC solenoid control
24 WHT Ignition voltage
Connector No. C-44
Connector color White
Test adapter No. J-35616-40
Pin No. Wire color Pin function
1 GRN Switch 1 (stop lamp switch) battery voltage feed
2 RED Switch 1 (stop lamp switch) signal
3—Not used
4—Not used
21
34
Connector No. B-58
Connector color Black
Test adapter No. J-35616-2A
Pin No. Wire color Pin function
1 BLK/ GRN Diagnostic request switch (ECM)
2 — Not used
3 — Not used
4 BLK Ground
5 BLK Ground
6 BLU CAN high
7 VIO/ GRN Keyword serial data (TCM, EHCU [ABS module] and SRS control unit)
8 — Not used
9 — Not used
10 — Not used
11 YEL/ BLK Diagnostic request switch (TCM)
12 ORN/ WHT Diagnostic request switch (EHCU [ABS module])
13 RED Diagnostic request switch (SRS)
14 YEL CAN low
15 — Not used
16 RED/ YEL Battery voltage
87654321
16151413121110
9

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TRANSMISSION CONTROL SYSTEM (JR405E) 7A2-19
Input Shaft Speed (ISS) Sensor
Output Shaft Speed (OSS) Sensor Power Drive/ 3rd Start Switch
Connector No.
E-31
Connector color Gray
Test adapter No. J-35616-
Pin No. Wire color Pin function 1 BRN/ RED Sensor signal
2 WHT Sensor ignition voltage feed
3 BLK Sensor low reference
Connector No. E-30
Connector color Gray
Test adapter No. J-35616-
Pin No. Wire color Pin function
1 YEL/ RED Sensor signal
12
3
123
2 WHT Sensor ignition voltage feed
3 BLK Sensor low reference
Connector No. B-50
Connector color White
Test adapter No. J-35616-33
Pin No. Wire color Pin function
1 GRN/ RED Illumination lamp voltage feed
2 RED/ GRN (TF) or
BLK (UC) Illumination lamp ground
3 GRN/ YEL Power drive switch signal
4 — Not used
5 GRN/ WHT 3rd start switch signal
6 BLK Switch ground
1
345
2
6

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7A2-20 TRANSMISSION CONTROL SYSTEM (JR405E)
Transmission In-line Harness ConnectorTransmission Range (TR) Switch
Connector No.E-54
Connector color Black
Test adapter No. J-35616-64A
Pin No. Wire color Pin function
1 WHT/ BLK High clutch TFP switch signal
2 BLU TFT sensor signal
3 WHT/ BLU Low clutch solenoid control (PWM)
4 BLK TCC solenoid control (PWM)
5 BLU/ BLK Low & reverse brake solenoid control (PWM)
6 VIO PC solenoid control
7 RED/ YEL 2-4 brake TFP switch signal
8 BLU/ BLK TFT sensor low reference
9 BLK/ YEL 2-4 brake solenoid control (PWM)
10 RED High clutch solenoid control (PWM)
11 GRY/ RED Ground return
12 YEL Low & reverse brake TFP switch signal
RTW77ASH004001
123456
789101112
Connector No. E-51
Connector color Black
Test adapter No. J-35616-64A (pin 1 - 6) J35616-33 (pin 7 - 10)
Pin No. Wire color Pin function
1 BLK/GRN 3 range switch signal
2 YEL/ VIO P range switch signal
3 WHT Ignition voltage feed
4 RED/ YEL R range switch signal
5 BLU D range switch signal
6 PNK/ BLU L range switch signal
7 BLK/ WHT P or N range start switch signal
8 RED/ BLK N range switch signal
9 PNK/ BLK 2 range switch signal
10 BLK P or N range start switch ground
RTW77ASH004101
123456
78910

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TRANSMISSION CONTROL SYSTEM (JR405E) 7A2-21
Diagnostic Information and Procedures
Diagnostic Starting Point - Transmission Controls
Begin the system diagnosis with Diagnostic System
Check - Transmission Controls. The Diagnostic System
Check - Transmission Controls will provide the
following information:
• The identification of the control modules which command the system.
• The ability of the control modules to communicate through the serial data circuit.
• The identification of any stored diagnostic trouble codes (DTCs) and the their statuses.
The use of the Diagnostic System Check -
Transmission Controls will identify the correct
procedure for diagnosing the system and where the
procedure is located. Reading Flash Diagnostic Trouble Codes (DTC)
The provision for communicating with the TCM is the
Data Link Connector (DLC). The DTC(s) stored in the
TCM memory can be read either through a hand-held
diagnostic scanner such as Tech 2 plugged into the
DLC or by counting the number of flashes of the
CHECK TRANS lamp when the diagnostic test terminal
of the DLC is grounded. The DLC terminal “11”
(diagnostic request) is pulled “Low” (grounded) by
jumped to DLC terminal “4”, which is a ground wire.
Once terminals “11” and “4” have been connected, turn
the ignition switch ON, with the engine OFF. The
CHECK TRANS lamp initially flashes 12. If more than
one DTC has been stored in the TCM's memory, the
DTCs will be output numerical order with each DTC
being displayed three times. All the stored DTCs are
flashed, then return 12 and continue to flash the DTC. If
no DTC exists, the CHECK TRANS flashes 12
continuously. The flash DTC display will continue as
long as the DLC is shorted.
Diagnostic Trouble Codes (DTC) Clear Method
If there is no scan tool, history DTCs can be cleared by
removing the ECM (B) (10A) fuse for at least 10
seconds with the ignition switch OFF.
Unit: second
131313323232121313133232321212
Example: DTC 13 stored
ON
OFF
Example: DTC 32 stored
Example: DTC 13 and 32 are stored
ON
OFF 3
1
0.40.40.40.4
32
0.40.40.40.40.4
2nd digit number1st digit number
3.23.20.40.40.41.2
2nd digit number 1st digit number
0.40.41.23.23.2

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7A2-22 TRANSMISSION CONTROL SYSTEM (JR405E)
Diagnostic System Check - Transmission Controls
Description
The Diagnostic System Check - Transmission Controls
is an organized approach to identifying a condition that
is created by a malfunction in the electronic
transmission control system. The Diagnostic System
Check must be the starting point for any driveability
concern. The Diagnostic System Check directs the
service technician to the next logical step in order to
diagnose the concern. Understanding and correctly
using the diagnostic table reduces diagnostic time, and
prevents the replacement of good parts.
Test Description
The numbers below refer to the step numbers on the
diagnostic table.
2. Lack of communication may be because of a partial
or a total malfunction of the serial data circuit.
8. If there are other modules with DTCs set, refer to the
DTC list. The DTC list directs you to the appropriate
diagnostic procedure. If the control module stores
multiple DTCs, diagnose the DTCs in the following
order:
• Component level DTCs, such as sensor DTCs, solenoid DTCs, actuator DTCs, and relay DTCs.
Diagnose the multiple DTCs within this category in
numerical order. Begin with the lowest numbered
DTC, unless the diagnostic table directs you
otherwise. Diagnostic System Check Transmission Controls
Important: • DO NOT perform this diagnostic if there is not a driveability concern, unless another procedure
directs you to this diagnostic.
• Before you proceed with diagnosis, search for applicable service bulletins.
• Unless a diagnostic procedure instructs you, DO NOT clear the DTCs.
• Ensure the battery has a full charge.
• Ensure the battery cables (+) (-) are clean and tight.
• Ensure the TCM grounds are clean, tight, and in the correct location.
• Ensure the TCM harness connectors are clean and correctly connected.
• Ensure the TCM terminals are clean and correctly mating.
• If there are gear ratio DTC's (P0731, P0732, P0733 or P0734), diagnose sensor DTCs and
solenoid DTCs first.
Diagnostic System Check - Transmission Controls
Step Action Value(s)Yes No
1 Install a scan tool.
Does the scan tool turn ON? —
Go to Step 2 Go to Scan Tool
Does Not Power Up
2 1. Turn ON the ignition, with the engine OFF.
2. Attempt to establish communication with the listed control modules.
•TCM
• Electronic hydraulic control unit (EHCU) [ABS module] (If so equipped)
• Supplemental restraint system (SRS) control module (If so equipped)
Does the scan tool communicate with all the listed
control modules? —
Go to Step 3 Go to Scan Tool
Does Not
Communicate with Keyword Device
3 Attempt to start the engine.
Does the engine start and idle? —
Go to Step 4 Go to Engine
Cranks but Does
Not Run in engine control section
4 Select the DTC display function for the following
control modules:
•TCM
• Engine control module (ECM)
Does the scan tool display any DTCs? —
Go to Step 5 Go to Step 9
5 Does the scan tool other control module
communication fault DTCs? —Go to Applicable
DTC Go to Step 6

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TRANSMISSION CONTROL SYSTEM (JR405E) 7A2-23
6Does the scan tool display TCM DTC P0602?
—Go to Applicable
DTC Go to Step 7
7 Does the scan tool display TCM DTC P0560?
—Go to Applicable
DTC Go to Step 8
8 Is there any other code in any controller that has
not been diagnosed? —
Go to Applicable
DTC Go to Step 9
9 Is the customer's concern with the engine system?
—Go to Diagnostic
System Check -
Engine Controls Go to Step 10
10 Drive vehicle and verify if any engine or
transmission related driveability concern exist.
Does an engine or transmission driveability
concern exist? —Go to Symptoms -
Engine Controls in
engine control section or
Symptoms
Transmission Controls System OK
Step
Action Value(s)Yes No

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7A2-24 TRANSMISSION CONTROL SYSTEM (JR405E)
Scan Tool Data List
The Transmission Scan Tool Data List contains all
transmission related parameters that are available on
the scan tool. Use the Transmission Scan Tool Data
List only after the following is determined:
• The Transmission Controls - Diagnostic System Check is completed. • On-board diagnostics are functioning properly.
Scan tool values from a properly running engine may
be used for comparison with the transmission you are
diagnosing. The Transmission Scan Tool Data List
represents values that would be seen on a normal
running engine. Only the parameters listed below are
referenced in this service manual for use in diagnosis.
Scan Tool Parameter Units DisplayedTypical Data
Operating Conditions: Engine idle/ Engine coolant temperature is between 75 to 85 °C (167 to 185 °F)/ Accelerator pedal is not
pressed/ Park range/ Transfer case is 2H position/ Accessories OFF
Accelerator Pedal Position %0%
Engine Speed RPMNearly 700 RPM
AT Input Speed (Automatic Transmission) RPM600 to 700 RPM
TCC Slip Speed (Torque Converter Clutch) RPMLess than 100 RPM
AT Output Speed (Automatic Transmission) RPM0 RPM
Vehicle Speed km/h/ MPH0 km/h / MPH
Current Gear 1st/ 2nd/ 2nd L-Up/ 3rd/ 3rd
L-Up/ 4th/ 4th L-Up 1st
Estimated Gear Ratio : 132.77:1
Transmission Range (TR) Park/ Neutral/ Reverse/
Drive/ Drive 3/ Drive 2/ Drive 1 Park
TR Switch P (Transmission Range) On/ OffOn
TR Switch R (Transmission Range) On/ OffOff
TR Switch N (Transmission Range) On/ OffOff
TR Switch D (Transmission Range) On/ OffOff
TR Switch 3 (Transmission Range) On/ OffOff
TR Switch 2 (Transmission Range) On/ OffOff
TR Switch L (Transmission Range) On/ OffOff
PCS Command (Pressure Control Solenoid) On/ OffOn
Low & Reverse Brake Solenoid Command %100%
Low & Reverse Brake Pressure Switch On/ OffOff
2-4 Brake Solenoid Command %100%
2-4 Brake Pressure Switch On/ OffOff
High Clutch Solenoid Command %100%
High Clutch Pressure Switch On/ OffOff
Low Clutch Solenoid Command %0%
TCC Solenoid (Torque Converter Clutch) %5%
Transmission Fluid Temperature °C/ °F V arie s
Transmission Oil Temperature Lamp On/ OffOff
TCM Status Temp. (Temperature Transmission Control Module) Low/ HighLow
4 Wheel Drive Low On/ OffOff
TCM Status Transfer (Transmission Control Module) Low/ HighHigh
TCM Status Down Slope (Transmission Control Module) On/ OffOff

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TRANSMISSION CONTROL SYSTEM (JR405E) 7A2-25
Scan Tool Data Definitions
This information will assist in driveability problems. The
displays can be viewed while the vehicle is being
driven. Always perform the Diagnostic System Check -
Transmission Controls first. The Diagnostic System
Check will confirm proper system operation.
Accelerator Pedal Position
This parameter displays the angle of the accelerator
pedal as calculated by the engine control module
(ECM) using the signals from the accelerator pedal
position (APP) sensors. This data is sent over the pulse
wave modulation (PWM) signal from the ECM to the
TCM. The scan tool will display linearly from 0 to 100%
according to the pedal operation.
Engine Speed
This parameter displays the rotational speed of the
crankshaft as calculated by the engine control module
(ECM) based on inputs from the crankshaft position
sensor or camshaft position sensor. This data is sent
over the pulse signal from the ECM to the TCM.
AT Input Speed (Automatic Transmission)
This parameter displays the rotational speed of the
reverse & high clutch drum as calculated by the TCM
based on inputs from the input shaft speed (ISS)
sensor.
TCC Slip Speed (Torque Converter Clutch)
This parameter displays the difference between
transmission input shaft speed and the engine speed
(engine speed - input shaft speed). A negative value
indicates that the engine speed is less than the input
shaft speed, deceleration. A positive value indicates
that the engine speed is greater than the input shaft
speed, acceleration. A value of zero indicates that the
engine speed is equal to the input shaft speed, torque
converter clutch (TCC) is applied.
AT Output Speed (Automatic Transmission)
This parameter displays the rotational speed of the
parking gear that is connected to the output shaft as
calculated by the TCM based on inputs from the output
shaft speed (OSS) sensor. Vehicle Speed
This parameter indicates the vehicle speed calculated
by the TCM using the signal from the output shaft
speed sensor. The scan tool will display a low value at
lower vehicle speeds, and a high value at higher
vehicle speeds.
Current Gear
This parameter displays the current gear position
based on the command from the TCM.
Estimated Gear Ratio
This parameter displays the current gear ratio
calculated by the TCM using the signal from the input
shaft speed (ISS) sensor and the output speed sensor
(OSS) sensor.
Transmission Range (TR)
This parameter displays the selector lever position
based on the transmission range (TR) switch inputs.
TR Switch P, R, N, D, 3, 2, L (Transmission Range)
This parameter displays the input state of the
transmission range (TR) switch to the TCM. When the
selector lever is moved to each range, the scan tool
displays On.
PCS Command (Pressure Control Solenoid)
This parameter displays the commanded state of the
pressure control (PC) solenoid valve control circuit. On
indicates the solenoid valve is being energized by the
TCM, allowing line pressure to be low.
Low & Reverse Brake Solenoid Command
This parameter displays the low & reverse brake
solenoid valve control duty ratio based on the
command for the TCM. The scan tool will display a
lower percentage when the low & reverse brake is
controlled to engage (fluid pressure is applied to the
low & reverse brake hydraulic circuits). The scan tool
will display higher percentage when the low & reverse
brake is controlled to disengage (fluid pressure is
drained from the low & reverse brake hydraulic
circuits).
TCM Status Up Slope (Transmission Control Module) On/ OffOff
3rd Start Switch On/ OffOff
3rd Start Lamp On/ OffOff
Power Drive Switch On/ OffOff
Power Drive Lamp On/ OffOff
Brake Pedal Switch On/ OffOff
Diagnostic Switch On/ OffOff
Check Trans Lamp On/ OffOff
Scan Tool Parameter
Units DisplayedTypical Data

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7A2-26 TRANSMISSION CONTROL SYSTEM (JR405E)
Low & Reverse Brake Pressure Switch
This parameter displays the input state of the low &
reverse brake transmission fluid pressure (TFP) switch
to the TCM. When the low & reverse brake fluid
pressure is generated, the scan tool displays On.
2-4 Brake Solenoid Command
This parameter displays the 2-4 brake solenoid valve
control duty ratio based on the command from the
TCM. The scan tool will display a lower percentage
when the 2-4 brake is controlled to engage (fluid
pressure is applied to the 2-4 brake hydraulic circuits).
The scan tool will display higher percentage when the
2-4 brake is controlled to disengage (fluid pressure is
drained from the 2-4 brake hydraulic circuits).
2-4 Brake Pressure Switch
This parameter displays the input state of the 2-4 brake
transmission fluid pressure (TFP) switch to the TCM.
When the 2-4 brake fluid pressure is generated, the
scan tool displays On.
High Clutch Solenoid Command
This parameter displays the high clutch solenoid valve
control duty ratio based on the command from the
TCM. The scan tool will display a lower percentage
when the high clutch is controlled to engage (fluid
pressure is applied to the high clutch hydraulic circuits).
The scan tool will display higher percentage when the
high clutch is controlled to disengage (fluid pressure is
drained from the high clutch hydraulic circuits).
High Clutch Pressure Switch
This parameter displays the input state of the high
clutch transmission fluid pressure (TFP) switch to the
TCM. When the high clutch fluid pressure is generated,
the scan tool displays On.
Low Clutch Solenoid Command
This parameter displays the low clutch solenoid valve
control duty ratio based on the command from the
TCM. The scan tool will display a lower percentage
when the low clutch is controlled to engage (fluid
pressure is applied to the low clutch hydraulic circuits).
The scan tool will display higher percentage when the
low clutch is controlled to disengage (fluid pressure is
drained from the low clutch hydraulic circuits).
TCC Solenoid (Torque Converter Clutch)
This parameter displays the torque converter clutch
(TCC) control duty ratio based on the command from
the TCM. The scan tool will display a lower percentage
when the TCC is controlled to disengage (fluid
pressure is drained from the TCC release hydraulic
circuits). The scan tool will display higher percentage
when the TCC is controlled to engage (fluid pressure is
applied to the TCC apply hydraulic circuits). Transmission Fluid Temperature
This parameter displays the temperature of the
automatic transmission fluid (ATF) temperature as
calculated by the TCM using the signal from the
transmission fluid temperature (TFT) sensor. The scan
tool will display a low temperature when the signal
voltage is high, and a high temperature when the signal
voltage is low.
Transmission Oil Temperature Lamp
This parameter displays the commanded state of the
transmission oil temperature lamp control circuit. The
lamp should be On when the scan tool indicates
command On.
TCM Status Temp. (Temperature Transmission
Control Module)
This parameter displays the commanded state of the
high temperature mode shift map. On indicates the
transmission fluid temperature is high and the high
temperature mode is selected to prevent an
overheating.
4 Wheel Drive Low
This parameter displays the input state of the 4WD low
gear signal from the transfer case control module
(TCCM). When the 4L mode is selected, the scan tool
displays On.
TCM Status Transfer (Transmission Control
Module)
This parameter displays the commanded state of the
shift map that is based on the transfer case position.
High indicates the high mode (2H or 4H) is inputted
from the transfer case control module (TCCM). Low
indicates the low mode (4L) is inputted from the TCCM.
TCM Status Down Slope (Transmission Control
Module)
This parameter displays the commanded state of the
down slope mode shift map. On indicates the down
slope mode is selected under certain driving conditions.
TCM Status Up Slope (Transmission Control
Module)
This parameter displays the commanded state of the
up slope mode shift map. On indicates the up slope
mode is selected under certin driving conditions.
3rd Start Switch
This parameter displays the input state of the 3rd start
switch to the TCM. When the switch is pressed, the
scan tool displays On.
3rd Start Lamp
This parameter displays the commanded state of the
3rd start lamp control circuit. The lamp should be On
when the scan tool indicates command On.

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