check engine ISUZU KB P190 2007 Workshop Repair Manual

Engine Management – V6 – Diagnostics Page 6C1-2–210

• The internal HO2S signal voltage switches at the same rate as the heater circuit.
• The above condition occurs 4 times out of 6 as the heater is turned off.
DTC P2251 or P2254
The ECM detects the following conditions:
• The internal HO2S signal voltage changes greater than 10 mV as the heater control switches.
• The above condition occurs 20 times in the last 10 seconds.
Conditions for Clearing the DTC
The HO2S signal circuit shorted to heater control circuit DTCs are Type ‘B’ DTCs. Refer to 1.4 Diagnostic Trouble
Codes in this Section, for action taken when Type ‘B’ DTC sets and conditions for clearing Type ‘B’ DTCs.
Additional Information
• Refer to 6C1-1 Engine Management – V6 – General Information for details of the HO2S system operation.
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• The HO2S must be tightened correctly. A loose HO2S will trigger these DTCs.
• Since fault condition in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical -
Body and Chassis for information on electrical fault diagnosis.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section, for the system wiring
diagram and connector charts.
DTC P2231, P2232, P2234, P2235, P2251or P2254 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.4 Diagnostic
System Check in this Section
2 1 Switch off the ignition for 30 seconds.
2 Start the engine.
3 Allow the engine to reach the normal operating temperature.
4 Increase the engine speed to 2,000 rpm for 10 seconds.
5 Using Tech 2, select the DTC display function.
Does DTC P2231, P2232, P2234, P2235, P2251 or P2254 fail this
ignition cycle? Go to Step 3 Refer to Additional
Information in this DTC
3 1 Disconnect the appropriate HO2S connector.
2 From the HO2S to the sensor wiring connector, test the following circuit for a shorted to the sensor heater control circuit
fault condition:
• Reference signal circuit,
• low reference circuit,
• pump current,
• input pump current.
Refer to 8A Electrical - Body and Chassis for information on electrical fault diagnosis.
W as any fault found? Go to Step 6 Go to Step 4

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Engine Management – V6 – Diagnostics Page 6C1-2–211

Step Action Yes No
4 1 Disconnect the ECM and the appropriate HO2S connector.
2 From the HO2S wiring connector to the ECM wiring connector, test the following circuit for a shorted to the sensor heater
control circuit fault condition:
• Reference signal circuit,
• low reference circuit,
• pump current,
• input pump current.
Refer to 8A Electrical - Body and Chassis for information on electrical fault diagnosis.
W as any fault found and rectified? Go to Step 8 Go to Step 7
6 Replace the appropriate HO2S. Refer to 6C1-3 Engine Management
– V6 – Service Operations.
W as the repair completed? Go to Step 8 —
7 Replace the ECM. Refer to 6C1-3 Engine Management – V6 –
Service Operations.
W as the repair completed? Go to Step 8 —
8 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does any of the O2 Sensor Signal Circuit Shorted to Heater Control
Circuit DTCs fail this ignition cycle? Go to Step 2 Go to Step 9
9 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC
Table in this Section System OK
When all diagnosis and repairs are completed, check the system for correct operation.
7.59 DTC P2237, P2238, P2239, P2240, P2241
or P2242
DTC Descriptors
This diagnostic procedure supports the following DTCs:
• DTC P2237 – O2 Sensor Pump Current Circuit Malfunction (Bank 1, Sensor 1)
• DTC P2238 – O2 Sensor Pump Current Circuit Low Voltage (Bank 1, Sensor 1)
• DTC P2239 – O2 Sensor Pump Current Circuit High Voltage (Bank 1, Sensor 1)
• DTC P2240 – O2 Sensor Pump Current Circuit Malfunction (Bank 2, Sensor 1)
• DTC P2241 – O2 Sensor Pump Current Circuit Low Voltage (Bank 2, Sensor 1)
• DTC P2242 – O2 Sensor Pump Current Circuit High Voltage (Bank 2, Sensor 1)
Circuit Description
The engine control relay applies positive voltage to the heater ignition voltage circuits of the HO2S #1. The ECM applies
a pulse width modulated (PW M) ground to the heater control circuit of the HO2S through a device within the ECM called
a Driver, to control the HO2S rate of heating.
The ECM maintains the voltage between the reference signal circuit and low reference circuit of the HO2S #1 to about
450 mV by increasing or decreasing the oxygen content in the HO2S diffusion gap. To achieve this, the ECM controls
the current applied to the oxygen pumping cell in the HO2S.

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Engine Management – V6 – Diagnostics Page 6C1-2–213

Conditions for Clearing the DTC
The HO2S pumping current control circuit DTCs are Type ‘B’ DTCs. Refer to 1.4 Diagnostic Trouble Codes in this
Section for action taken when Type ‘B’ DTC sets and conditions for clearing Type ‘B’ DTCs.
Additional Information
• Refer to 6C1-1 Engine Management – V6 – General Information for details of the HO2S system operation.
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• Inspect the HO2S wiring harness for contact with the exhaust system.
• The HO2S must be tightened correctly. A loose HO2S will trigger these DTCs.
• Since fault condition in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical-
Body and Chassis for information on electrical fault diagnosis.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section for the system wiring
diagram and connector charts.
• The following table illustrates the typical voltages for the HO2S circuits:
HO2S Voltages
Conditions: • Ignition ON, Engine OFF
• HO2S Disconnected
HO2S Circuit Voltage
Heater Control 4.6 – 5.0 V
Heater Supply Voltage B+
Reference Voltage 2.6 – 3.1 V
Low Reference 2.2 – 2.7 V
Pump Current Less than 0.5 A
Input Pump Current Less than 0.5 A
Test Description
The following numbers refer to the step numbers in the diagnostic table:
2 W hen performing this test, the HO2S should react immediately.
4 Connecting a jumper wire between the HO2S reference signal circuit and the low reference circuit causes the ECM to apply signal voltage to the pumping current and input pumping current.
DTC P2237, P2238, P2239, P2240 or P2242 Diagnostic Table
Step Action Value(s) Yes No
1
Has the Diagnostic System Check been completed? —
Go to Step 2 Refer to
4.4 Diagnostic System Check
2 1 Switch off the ignition for 30 seconds.
2 Start the engine.
3 Allow the engine to reach the normal operating temperature.
4 Increase the engine speed to 2,000 rpm for 10 seconds.
5 Using Tech 2, select the DTC display function.
Does DTC P2237, P2238, P2239, P2240, P2241,
P2242, fail this ignition cycle? —
Go to Step 3 Refer to Additional
Information in this DTC

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Engine Management – V6 – Diagnostics Page 6C1-2–217

Low Reference 2.2 – 2.7 V
Pump Current Less than 0.5 A
Input Pump Current Less than 0.5 A
Test Description
The numbers below refer to the step numbers on the diagnostic table.
2 This step determines if the condition exists. The HO2S lambda parameter should react immediately to the changes in throttle position when performing this test.
5 This step determines if there is a condition with the pumping current circuit. Connecting a jumper wire between the reference voltage and the low reference circuits causes the ECM to command the pumping current and the input
pumping current circuits.
DTC P2626, P2627, P2628, P2629, P2630 or P2631 Diagnostic Table
Step Action Value(s) Yes No
1
Has the Diagnostic System Check been completed? —
Go to Step 2 Refer to
4.4 Diagnostic System Check
2 1 Start engine and allow to reach operating
temperature.
2 Cycle the throttle from idle to wide open throttle (W OT), 3 times within 5 seconds.
3 Use Tech 2 to observe the affected HO2S lambda value
Does the affected HO2S lambda value react
immediately to the above action? —
Go to Step 3 Go to Step 4
3 1 Observe the Freeze Frame / Failure Records for
this DTC.
2 Turn OFF the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you observed
from the Freeze Frame / Failure Records.
Does P2626 P2627, P2628, P2629, P2630 or P2631
fail this ignition? —
Go to Step 4 Go to Additional
Information in this DTC
4
Is DTC P0131, P0132, P0151 or P0152 also set? —
Go to the
appropriate DTC Table in this Section Go to Step 5
5 1 Ignition OFF.
2 Disconnect the appropriate heated oxygen sensor (HO2S).
3 Ignition ON, engine OFF.
4 Connect a 3-amp fused jumper wire between the reference voltage circuit and the low reference
circuit of the HO2S.
5 Measure the voltage between the pump current circuit and a good ground.
Is the voltage more than the specified value? 1.0 V
Go to Step 7 Go to Step 6

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Engine Management – V6 – Diagnostics Page 6C1-2–219

Conditions for Setting the DTC
The ECM detects a specified number of transmitted messages are not valid.
Conditions for Clearing the DTC
The Serial Data Communication Circuit DTCs are Type ‘C’ DTCs. Refer to 1.4 Diagnostic Trouble Codes in this
Section, for action taken when a Type ‘C’ DTC sets and conditions for clearing Type ‘C’ DTCs.
Additional Information
• Refer to 6C1-1 Engine Management – V6 – General Information for details of the ECM operation.
• Since fault condition in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical -
Body and Chassis for information on electrical fault diagnosis.
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section, for the system wiring
diagram and connector charts.
Test Description
The following number refers to the step numbers in the diagnostic table:
1 The following tests are included in the Diagnostic System Check.
• Tests the integrity of the GM LAN serial data communication circuit.
• Tests for fault conditions on the vehicle immobiliser system stored in the ICU.
DTC U0001 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.4 Diagnostic
System Check in this Section
2 1 Switch off the ignition for 30 seconds.
2 Operate the vehicle within the conditions for running the DTC.
3 Using Tech 2, select the DTC display function.
Does DTC U0001 fail this ignition cycle? Go to Step 3 Refer to Additional
Information in this DTC
3 Replace the ECM. Refer to 6C1-3 Engine Management – V6 –
Service Operations.
W as the repair completed? Go to Step 4 —
4 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does DTC U0001 fail this ignition cycle? Go to Step 2 Go to Step 5
5 Using Tech 2, select the DTC display function.
Are there any DTCs displayed? Go to the
appropriate DTC
Table in this Section System OK
When all diagnosis and repairs are completed, check the system for correct operation.

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Engine Management – V6 – Diagnostics Page 6C1-2–220

7.62 DTC U0101
DTC Description
This diagnostic procedure supports the following DTC:
• DTC U0101 – CAN-Bus No Communication W ith TCM (Transmission Control Module)
Circuit Description
The Engine Control Module (ECM) communicates directly with the control modules connected to the GM LAN serial data
communication circuit through the GM LAN protocol.
However, the immobiliser control unit (ICU) communicates with the ECM using the keyword 2000 protocol. Since the GM
LAN and keyword 2000 protocols are not compatible, a powertrain interface module (PIM) is integrated into the serial
data system to serve as a gateway. This gateway allows communication between the two protocols. Refer to 6E1
Powertrain Interface Module – V6 for further information on the GM LAN serial data communication circuit.
A serial data communication circuit – TCM DTC sets if the ECM detects an invalid signal from the TCM.
Conditions for Running the DTC
DTC U0101 runs continuously when the following conditions are met:
• The ignition is on for longer than 3 seconds.
• The ignition voltage is 10.0 – 16.0 V.
Conditions for Setting the DTC
The ECM did not receive a valid signal from the TCM within the specified time frame.
Conditions for Clearing the DTC
This Serial Data Communication Circuit DTC is a Type C DTC. Refer to 1.4 Diagnostic Trouble Codes in this Section,
for action taken when a Type C DTC sets and the conditions required for clearing Type C DTCs.
Additional Information
• Refer to 6C1-1 Engine Management – V6 – General Information for details of the ECM operation.
• Since fault condition in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical -
Body and Chassis for information on electrical fault diagnosis.
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section, for the system wiring
diagram and connector charts.
Test Description
The following number refers to the step numbers in the diagnostic table:
1 The following tests are included in the Diagnostic System Check.
• Tests the integrity of the GM LAN serial data communication circuit.
• Tests for fault conditions on the vehicle immobiliser system stored in the ICU.
DTC P0864 and U0101 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.4 Diagnostic
System Check in this Section

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Engine Management – V6 – Diagnostics Page 6C1-2–221

Step Action Yes No
2 1 Switch off the ignition for 30 seconds.
2 Operate the vehicle within the conditions for running the DTC.
3 Using Tech 2, select the DTC display function.
Does DTC U0101 fail this ignition cycle? Go to Step 3 Refer to Additional
Information in this DTC
3 Using Tech 2, attempt to communicate with the PIM.
Does the PIM failed to communicate? Refer to the 6E1
Powertrain Interface Module – V6 Go to Step 4
4 Are DTCs also set in the PIM? Refer to 6E1
Powertrain Interface Module – V6 Go to Step 5
5 Are DTCs that may trigger a fault condition in the serial data
communication circuit also set in the TCM? Refer to 7C2
Automatic
Transmission –
4L60E – Electrical Diagnosis Go to Step 6
6 Replace the TCM, refer to 7C4 Automatic Transmission – 4L60E –
On-vehicle Servicing.
W as the repair completed? Go to Step 7 —
7 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does any of the serial data communication circuit – TCM DTCs fail
this ignition cycle? Go to Step 2 Go to Step 8
8 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC
Table in this Section System OK
When all diagnosis and repairs are completed, check the system for correct operation.
7.63 DTC U0155 or U0423
DTC Descriptors
This diagnostic procedure supports the following DTCs:
• DTC U0155 – CAN-Bus No Communication W ith Gateway
• DTC U0423 – CAN-Bus Invalid Data From Gateway
Circuit Description
The Engine Control Module (ECM) communicates directly with the control modules connected to the GM LAN serial data
communication circuit through the GM LAN protocol.
However, the immobiliser control unit (ICU) communicates with the ECM using the keyword 2000 protocol. Since the GM
LAN and keyword 2000 protocols are not compatible, a powertrain interface module (PIM) is integrated into the serial
data system to serve as a gateway. This gateway allows communication between the two protocols. Refer to 6E1
Powertrain Interface Module – V6 for further information on the GM LAN serial data communication circuit
A PIM serial data communication circuit DTC sets if the ECM detects an invalid signal from the PIM.
Conditions for Running the DTC
DTCs U0155 and U0423 run continuously when the following conditions are met:
• The engine is running.

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Engine Management – V6 – Diagnostics Page 6C1-2–222

• The ignition voltage is 10.0 – 16.0 V.
Conditions for Setting the DTC
The ECM did not receive a valid signal from the PIM within the specified time frame.
Conditions for Clearing the DTC
The PIM serial data communication circuit DTCs are Type C DTCs. Refer to 1.4 Diagnostic Trouble Codes in this
Section, for action taken when a Type C DTC sets and conditions for clearing Type C DTCs.
Additional Information
• Refer to 6C1-1 Engine Management – V6 – General Information for details of the ECM operation.
• Since fault condition in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical -
Body and Chassis for information on electrical fault diagnosis.
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section, for the system wiring
diagram and connector charts.
Test Description
The following number refers to the step numbers in the diagnostic table:
1 The following tests are included in the Diagnostic System Check.
• Tests the integrity of the GM LAN serial data communication circuit.
• Tests for fault conditions on the vehicle immobiliser system stored in the ICU.
DTC U0155 or U0423 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.4 Diagnostic
System Check in this Section
2 1 Switch off the ignition for 30 seconds.
2 Operate the vehicle within the conditions for running the DTC.
3 Using Tech 2, select the DTC display function.
Does DTC U0155, or U0423 fail this ignition cycle? Go to Step 3 Refer to Additional
Information in this Section
3 Replace the PIM. Refer to 6E1 Powertrain Interface Module – V6.
W as the repair completed? Go to Step 4 —
4 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does any of the PIM serial data communication circuit DTCs fail this
ignition cycle? Go to Step 2 Go to Step 5
5 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC
Table in this Section System OK
When all diagnosis and repairs are completed, check the system for correct operation.

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Engine Management – V6 – Diagnostics Page 6C1-2–223

8 HFV6 Engine – Tech 2 Functions
8.1 Introduction

Do not use a Tech 2 that displays faulty data;
have the Tech 2 repaired. The use of a faulty
Tech 2 can result in misdiagnosis and the
unnecessary replacement of parts.
From the Main Menu, having selected Diagnostics / 2006 / RA Rodeo / Engine , the Tech 2 functions for the HFV6
engine, include:
F0: Diagnostic Trouble Codes
F1: Data Display
F2: OBD Data
F3: Snapshot
F4: Actuator Test
F5: Additional Functions
F6: Programming
8.2 Tech 2 Functions
F0: Diagnostic Trouble Codes
W hen this test mode is initiated, DTCs stored by the ECM can be displayed or cleared. W hen entered, there are three
additional modes for selection:
F0: Read DTC Information: All DTCs stored in the ECM will be displayed.
F1: Clear Engine & Transmission DTCs: Clears all current DTCs in the ECM and TCM memories.
F2: Freeze Frame/Failure Records: Shows the Freeze Frame information. Freeze Frames are types of snapshots stored in the ECM memory.
F1: Data Display
• Use the Tech 2 Data List under the following conditions:
• The Diagnostic System Check – HFV6 Engine has been completed.
• The On-Board Diagnostics are functioning correctly.
• No DTCs are present.
NOTE
• Tech 2 values from an engine that is
operating correctly may be used for
comparison with the engine you are
diagnosing. The Tech 2 engine data lists
represent typical values that would be seen
on a normal operating engine.
• The Tech 2 Data Definitions list that follows
the Data Lists, is arranged in alphabetical
order and contains a brief description of all of
the engine related parameters that are
available.
The following ‘typical’ Tech 2 values were recorded under the following conditions:

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Engine Management – V6 – Diagnostics Page 6C1-2–245

Starter Motor Relay Test
The engine will crank and start during the
starter relay test.
Allows the Technician to turn the starter relay ‘On’, thereby activating the starter motor and cranking the engine.
Preconditions: Apply park brake, firmly apply foot brake, ignition ‘On’, engine ‘Off’, transmission in Park or Neutral.
Fuel Injector Balance
This test allows the Technician to check the fuel flow through each injector when the engine is not running. The
sequence of events are:
1 Install a fuel pressure gauge to the fuel rail.
2 Select ‘Fuel Injector Balance Test’, from the ‘Actuator Test’ menu on Tech 2
3 Activate the fuel injector balance test with Tech 2. This action activates the fuel pump and stabilises the fuel delivery system fuel pressure. The fuel pump is then turned off.
4 Note the stabilised fuel rail pressure.
5 W hen the pump is turned ‘Off’, the injector is activated for a pre-determined time.
6 The fuel pressure drop is then noted from the fuel pressure gauge.
NOTE
For a detailed procedure and analysis of fuel
injector condition, refer to 5.3 Fuel Injector
Balance Test.
8.7 Programming
F0: ICU Link to ECM/PIM : Should the ECM, PIM or ICU be replaced, the modules must be security linked to
each other. If this linking procedure is not performed, the vehicle will not crank nor run. For additional
information relating to Tech 2 and the linking procedure, refer to 11A – Immobiliser.
NOTE
After an ECU reset, the ignition switch must be
turned Off for at least 10 seconds and then
turned On for at least one minute, before
attempting communication between Tech 2 and
the ECU.
Preconditions: TIS approval (TIS 2000 Security Access) must be obtained, the four digit security number
entered into Tech 2 and the theft deterrent system disarmed. Then the ignition must be turned ‘On’, using a
programmed remote coded key.
F1: Reset ECU : This function erases the security link between the Engine Control Module (ECM) and the
Powertrain Interface Modules (PIM). If this procedure is performed, the engine will not crank nor run. A ICU
Link to ECM/PIM procedure will need to be performed. For additional information relating to the ICU Link to
ECM/PIM procedure, refer to 11A – Immobiliser.

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