light ISUZU TROOPER 1995 Workshop Manual

8-238 CHASSIS ELECTRICAL
2. WIPER ON THE LEFT (OR RIGHT) SIDE DOES NOT
OPERATE
• DISCONNECT THE HEADLIGHT WIPER SWITCH
CONNECTOR • WITH THE SWITCH ON, IS THERE CONTINUITY BETWEEN SWITCH CONNECTOR TERMINALS
7[}!] AND 6[}!] (SIT!] AND s[}!J I
I
I
I
YES I NO I
l I
• DISCONNECT THE WIPER MOTOR CONNECTOR REPAIR OR REPLACE THE HEADLIGHT THAT DOES NOT OPERATE WIPER SWITCH • TURN THE STARTER SWITCH ON
• IS THERE BATIERY VOLTAGE APPLIED
BETWEEN THE HEADLIGHT WIPER MOTOR HARNESS SIDE CONNECTOR s!C-231 I
I I
YES I NO I
I I
• CONNECT THE MOTOR SIDE CONNECTOR
I
REPAIR A POOR CONNECTION AT THE
siC-231
• DOES THE MOTOR ROTATE?
I
I I
YES I NO I
I I
REPAIR A POOR CONNECTION AT THE CONNECTORS REPAIR OR REPLACE THE WIPER OR AN OPEN CIRCUIT BETWEEN 3IC-23I AND MOTOR
7[}!]<3IC-30I AND s[}!J1
NOTE: The
connectors in parenthesis "( )" indicate a check point of the right side headlight wiper motor.
•

CHASSIS ELECTRICAL 8-239
3. AUTO-STOP FUNCTION O'FTHE WIPER ON THE LEFT (OR RIGHT)
SIDE DOES
NOT OPERATE
• DISCONNECT THE HEADLIGHT WIPER SWITCH
CONNECTOR
• WITH THE SWITCH SET AT "OFF" POSITION, IS
THERE CONTINUITY BETWEEN THE SWITCH
CONNECTOR TERMINALS 7[WAND s[}!] 14[WAND s[Wl?
I
I I
YES j NO I
I
I
• DISCONNECT THE HEADLIGHT WIPER REPAIR OR REPLACE THE SWITCH I MOTOR CONNECTOR
• IS THERE CONTINUITY BETWEEN THE
HARNESS SIDE CONNECTORS 3IC-23I AND
4IC-23I 13lc-3o I AND 4 lc-3ol )?
I
I I
YES
I NO
I I
• WITH
THE WIPER MOTOR CONNECTOR 6IC-23I REPAIR A POOR CONNECTION AT THE
16IC-3ol) CONNECTED TO THE BATTERY 1+1 CONNECTORS OR AN OPEN CIRCUIT
TERMINAL,
AND 3IC-23I 13IC-30I) TO THE H BETWEEN 4 ~AND 8 [}!]
TERMINAL, ROTATE THE MOTOR. 14IC-30I AND 4[8])
•
WHILE ROTATING THE MOTOR, CHANGE THE
CONNECTION OF THE H TERMINAL TO 2@ 12 6Q}) AND CONNECT 3lC-23I
13lC-30I) TO 4lC-23I 14lC-30I)
• DOES THE MOTOR STOP AT THE AUTO-STOP
POSITION?
I
I I
YES
I NO I
I I
REPAIR A POOR CONNECTION AT THE CONNECTORS • REPAIR OR REPLACE THE HEADLIGHT OR AN OPEN CIRCUIT BETWEEN 2IC-23l 12lC-30l) WIPER MOTOR AND 1 IC-161
NOTE: The connectors in parenthesis"{)" indicate a check point ofthe right side headlight wiper motor.
:
If headlight wiper motor auto-stop on both sides does not function, it may be attributable either to
headlight wiper switch trouble or to poor grounding of connector 11 C-161.

8-240 CHASSIS ELECTRICAL
4. WIPER ON THE LEFT (OR RIGHT) SIDE DOES NOT STOP
•
STOP THE WIPER MOTOR AT THE AUTO-STOP
POSITION
• DISCONNECT THE HEADLIGHT WIPER SWITCH
CONNECTOR
• TURN THE STARTER SWITCH ON
• DOES THE WIPER MOTOR REMAIN STOPPED?
I
YES
I NO I
I
• IS THE CONTINUITY IN THE HEADLIGHT
REPAIR A SHORT CIRCUIT BETWEEN WIPER SWITCH NORMAL? 3 ~AND 7lli]!3IC-30I AND
5c:E!]I
I
YES I NO I
I
• DISCONNECT THE WIPER MOTOR CONNECTOR
REPAIR OR REPLACE THE SWITCH I • IS THERE CONTINUITY BETWEEN THE MOTOR
SIDE CONNECTOR TERMINALS 4IC-23J AND
2lc-23l 14IC-3ol AND 3IC-30JI?
I
YES I NO I
I
REPAIR
THE WIPER MOTOR AUTO-STOP MECHANISM,
REPAIR A SHORT CIRCUIT BETWEEN OR REPLACE THE MOTOR
4J'C-23l AND slli]!4JC-30J AND 4 1-4 I
NOTE: The connectors in parenthesis "( )" indicate a check point of the right side headlight wiper.
•

CHASSIS ELECTRICAL 8-241
5. WASHER MOTOR DOES NOT OPERATE
• DISCONNECT THE HEADLIGHT WASHER MOTOR
CONNECTOR
• TURN THE STARTER SWITCH ON
• IS THERE BATTERY VOLTAGE APPLIED BETWEEN THE WASHER MOTOR HARNESS SIDE
CONNECTOR 1 IC-361 AND THE GROUND?
I
YES I NO I I I
• CONNECT THE MOTOR SIDE CONNECTOR REPAIR A POOR CONNECTION OF THE TERMINAL 1IC-36I TO THE BATTERY !+l CONNECTORS OR AN OPEN CIRCUIT
TERMINAL, AND 2IC-36I TO THE H TERMINAL BETWEEN 1IC-36IAND 11! H-BI
• DOES THE MOTOR ROTATE?
I
YES I NO I
I
• DISCONNET THE HEADLIGHT WIPER TIMER REPAIR OR REPLACE THE WASHER MOTOR I CONNECTOR
• TURN THE STARTER SWITCH ON
• IS THERE BATTERY VOLTAGE APPLIED BETWEEN
THE
TIMER HARNESS SIDE CONNECTOR 1IC-44I AND THE GROUND?
I
YES I NO I
I
• IS THERE BATTERY VOLTAGE APPLIED BETWEEN THE REPAIR A POOR CONNECTION OF THE HARNESS SIDE CONNECTOR 4IC-44I AND THE GROUND? CONNECTORS OR AN OPEN CIRCUIT
BETWEEN 1 lc-441 AND 11 I H-al
I
YES I NO I I I
• IS sl C-391 GROUNDED SECURELY? I REPAIR A POOR CONNECTION OF THE CONNECTORS OR AN OPEN CIRCUIT
BETWEEN 2IC-36I AND 4 IC-441
I
YES I NO J
I
• IS THERE CONTINUITY BETWEEN THE HARNESS GROUND IT SECURELY
SIDE CONNECTORS 2IC-44! AND s!C-39! ,
s!C-23! AND 3!C-44!?
I
YES I NO I
I
REPLACE THE HEADLIGHT WIPER TIMER I REPAIR A POOR CONNECTION OF THE CONNECTORS OR AN OPEN CIRCUIT IN THE CIRCUIT THAT HAS NO CONTINUITY

8-242 CHASSIS ELECTRICAL
STARTER SWITCH
Refer to "START AND CHARGING" of this section.
HEADLIGHT WIPER SWITCH (FIG. 8-
286)
Fig. 8-286
The start and stop
of the wiper motor and the washer
motor can be controlled by operating this switch with
the starter switch on.
The switch returns to its
original position with the
power off when it is released.
(1!] INSPECTION
rfiil Check the continuity between the connector ter­
L:::.I minals while operating the switch. (Fig. 8-287)
Replace the switch when the result of inspection
is
found abnormal.
[ill
[I
roo8___8tillJ1
lsl7lslsi4IJ ill
' )
~· s 4 5 6 7 8 2 1 3
OFF o--o o-f-o
~ ON o-f-0--f-0
Fig. 8-287
B REMOVAL (FIG. 8-288)
Preparation: Disconnect the battery ground cable. ~
This illustration is based on fog light switch removal.
Fig. 8-288
1.
Front console assembly
2. Lower cluster assembly
3. Instrument panel driver lower cover
4. Instrument panel cluster assembly
• Refer to FOG LIGHT SWITCH removal steps in
this section.
5.
Headlight wiper switch
• To remove the switch, pushing the lock from
the back side of the cluster assembly.
B INSTALLATION
To install, follow the removal steps in the reverse
order, noting the
following point:
1. Push the switch in with your fingers until it gets
locked securely.
•

HEADLIGHT WIPER ARM & BLADE
B REMOVAL (Fig. 8-289)
1. Wiper arm
&
blade
Fig. 8-289
1. Wiper arm & blade
• Remove the wiper arm nut.
• Remove the washer hose.
B INSTALLATION
To install, follow the removal steps in the reverse
order, noting
the following point:
~~~1. Tighten the wiper arm nut to the specified
torque.
Nut torque N·m Ob·in)l 5 (43)
HEADLIGHT WIPER MOTOR
Fig. 8-290
CHASSIS ELECTRICAL 8-243
~ INSPECTION (FIG. 8-290)
Operation test
With the headlight wiper motor connector terminal 6
I C-231 (left) or 61 C-30 I (right) connected to the ba~
(+)terminal, and the termina13IC-23I (left) or 3 ~
(right) to the (-) terminal, check to see if the motor
rotates.
Auto stop operation test
Disconnect the battery(-) terminal while the motor in
rotation, and stop the
motor at any position other than
the auto stop position. Reconnect the disconnected
(-)terminal to 2 C-23 (left) or 2 IC-30 I (right), with 3
IC-23Iconnected to 4 C-23 (for the motor on the right,
3IC-30I connected to 4IC-30I ). Then check to see if
the motor stops at the auto stop position.
Repair
or replace the motor when the result of inspec­
tion is found abnormal.
B REMOVAL (FIG. 8-291)
Preparation: Disconnect the battery ground cable.
1.Wiper arm/blade
Wiper arm nut
~ 3. Headlight wiper motor
Fig. 8-291
1. Wiper arm/blade
• Remove the wiper arm nut.
2. Headlight assembly
2. Headlight
assembly
• Refer to HEADLIGHT removal steps in this
section.
3. Headlight wiper motor
• Remove 2 nuts and screw.
B INSTALLATION
To install, follow the removal steps in the reverse
order, noting the
following point:
1. Tighten the wiper arm nut to the specified torque.
Nut torque N·m (lb·in)l 5 (43)
2. Make sure that the motor stops at auto stop posi­
tion
prior to installing the wiper arm & blade to the
motor shaft.

8-244 CHASSIS ELECTRICAL
HEADLIGHT WASHER MOTOR
(b!] INSPECTION
Fig. 8-292
With the washer
motor connector 1 I C-361 connected
to the battery(+) terminal, and the connector 2 IC-361
to the battery (-) terminal, check to see if the motor
rotates smoothly. (Fig. 8-292)
Repair
or replace the motor when the result of inspec­
tion is found abnormal.
E) REMOVAL AND INSTALLATION
1•+1 Refer to the removal and installation steps ofthe
windshield washer tank/motor under "WIND­
SHIELD WIPER/WASHER
AND REAR WIPER/
WASHER"
in this section.
HEADLIGHT WIPER TIMER
B REMOVAL (FIG. 8-293)
Preparation: Disconnect the battery ground cable.
~Hdl"h··· 5. ea 19 t w1per timer
Fig. 8-293
1. Front console assembly
2. Lower cluster assembly
3. Glove box assembly
4. Instrument panel passenger lower cover
• Refer to INSTRUMENT PANEL ASSEMBLY in
Section 10 BODY.
5. Headlight wiper timer
B INSTALLATION
To install, follow the removal steps in the reverse
order.

8-246 CHASSIS ELECTRICAL
AUDIO, AUTO ANTENNA, CIGARETTE LIGHTER AND DIGITAL CLOCK
GENERAL DESCRIPTION
The audio circuit is designed for the current to flow through the receiver circuit when the radio switch is turned
on
with the starter switch in" ACC" or "ON". Current runs through the memory circuit of the audio regardless
of the position of the starter switch.
The radio antenna operates in connection
to the radio switch. The antenna rod goes up when the switch is on
and goes
down to be stored in the fender with the switch off. The antenna rod also goes down when the starter
switch is turned
off with radio on.
Refer
to Section 9A "RADIO" for details.
When the cigarette lighter is pushed in
with the starter switch at either "ACC" or "ON" position, a circuit is
formed in the cigarette lighter case
to heat the lighter coil. The cigarette lighter is sprung back to its original
position after the lighter coil
is heated.
OPERATION OF AUTO ANTENNA
Radio SW "ON"
(Auto Antenna "UP")
AUDIO BATTERY(+)
NOTE: Arrow marks u =:> " indicate the direction of current
Fig. 8-294
Radio SW "OFF"
(Auto Antenna "DOWN")
AUDIO BATTERY(+)
M
DOWN
•

8-250 CHASSIS ELECTRICAL
DIAGNOSIS
1. CIGARETIE LIGHTER DOES NOT HEAT SUFFICIENTLY
• IS FUSE C-12 (20Al NORMAL? I
I
YES I NO I
I
• IS (]'I] SECURELY GROUNDED? I REPLACE THE FUSE I
I
YES I NO I
I
• REMOVE THE CIGARETTE LIGHTER GROUND IT SECURELY J • SET THE STARTER SWITCH TO EITHER uACCu OR uON"
POSITION
• IS THE BATTERY VOLTAGE APPLIED BETWEEN THE BIMETAL AT THE CENTER OF THE CASE AND THE CASE?
I
YES I NO
I
REPLACE THE CIGARETTE LIGHTER ASSEMBLy I REPAIR A POOR CONNECTION AT THE
CONNECTORS OR AN OPEN CIRCUIT BETWEEN
FUSE C-12 (20Al AND 1 ~
2. CIGARETTE LIGHTER DOES NOT SPRING OUT AFTER BEING
HEATED
REPLACE THE CIGARETTE LIGHTER
ASSEMBLY

AUDIO
AUTO ANTENNA
Refer to Section 9A "RADIO" for details.
CIGARETTE LIGHTER
~ INSPECTION
When removing the cigarette lighter with the starter
switch set
to the "ACC" position, check to see if there
is any battery voltage applied between the bimetal at
the center
of the case and the case. (Fig. 8-298)
Repair
or replace the cigarette lighter when the result
of inspection is found abnormal.
Fig. 8-298
B REMOVAL (FIG. 8-299)
Preparation: Disconnect the battery ground cable.
Retaining ring
Fig. 8-299
CHASSIS ELECTRICAL 8-251
1. lower cluster assembly
• Refer to LOWER CLUSTER ASSEMBLY in Sec­
tion 10 BODY.
2. Cigarette lighter assembly
• Disconnect the connectors at two locations.
• Remove the socket of the illumination light.
•
Remove the retaining ring while turning it
counterclockwise.
• Remove the outer case of the cigarette lighter.
• Remove the cigarette lighter and the socket.
• Remove the bezel.
I••! INSTALLATION
To install, follow the removal steps in the reverse
order, noting the
following point.
1. When installing the bezel, align the projected
portion
of the socket with the notch of the
bezel.
DIGITAL CLOCK
B REMOVAL (FIG. 8-300)
Preparation: Disconnect the battery ground cable.
Fig.
8-300
4. Instrument panel cluster assembly