lock ISUZU TROOPER 1995 Workshop Manual
[x] Cancel search | Manufacturer: ISUZU, Model Year: 1995, Model line: TROOPER, Model: ISUZU TROOPER 1995Pages: 1928
Page 688 of 1928
603 -12 CHARGING SYSTEM
Part Number (Nippon Denso) 101211-2020 1 00211-9730
Model ACGH03 ACJQ17
Rated
voltage v 12 12
Rated output A 60 75
Rotating direction
Clockwise Clockwise (As
viewed from pulled)
Pulley
effective diameter mm (in) 50 (1.97) 50 (1.97)
Weight N (lb) 33 (25) 44 (33)
M{f (STD) AfT (STD) M!T (OPTION)
•
Page 690 of 1928
604-2 IGNITION SYSTEM
IGNITION SWITCH
Key
Key Battery
Ignition Battery Acc111ories Ignition
Starter Position 81 IG1 82 ACC IG2 ST
LOCK Removed
BATTERY OFF
/'1 ~ o-
~ Inserted ...... {) ACC ..., -
ON ...... ..... ...... ...... ...... ~ -.....
a: ...... -lXI START Q II) '-' '-' ...., ,_,
BOA 50 A
I 1 MAIN K~YSW 3WB
FL-1 FL-2 3BY -15A 15A IG.COIL ENGINE
ACG (IG)
ELECTRONIC
IGNITION ECM (CONNECTOR) > 1.25 r--""
~~ ~~ BO o""' I
~
1.25 B rrvl -~~ ' f"--~ CONNECTOR C-1
_l_ .... __ .J ~~ c1 mp Shr (E-18)
(C-1) B8 0.85 VB ,, ... , ~~ R!'i YR I I Cl.lo
I !ita lui (C-1) 89 I 0 0.5 BR d 0: IBIBIIIINIBI111Io
(C-2) 05 0.85Y "'I I I > ---(C-2) 011 I
I
)+ 0.85 '-'I a:
~~ ,_, <( TACHO YG (E-21)
~
;;!] METER ,:. .... , a: ~~ 0.5WR q 0! 0... ~~
0.5W I ~$ ... _, ~0 c ( (E-22)
(E-27) CONNECTOR C-2
CRANKSHAFT POSITION .::::> rL
r;::::l enD. .-SENSOR I~ ~~
~ ~ ~~ rt~·· IC4 IT>TiiTiil
f §~
~g l CIJ 0::
·~'l
IGNITION IGNITION CONTROL
COIL MODULE tii1it SPARK PLU
DIAGNOSIS
Refer to Section 6E for the diagnosis to the Electronic
ignition system (EI system).
•
Page 694 of 1928
604-6 IGNITION SYSTEM
B INSTALLATION
3. Crankshaft Position Sensor (CKP sensor)
• Install crankshaft position sensor into the cyl
inder block.
1~1 Before installation, apply small amount of en
gine oil to the 0-ring.
~~~ Torque N-m (lb-in) I 10 (87)
2. Mounting bolt
• Tighten the bolt to the specified torque.
~~~ Torque N-m (lb·ft) I 63 (46)
TORQUE SPECIFICATIONS
Electronic Ignition (EI) assembly
1. Wiring connector
• Connect front propeller shaft joint and tighten
to the specified torque.
• Connect battery ground cable.
•
Tighten the exhaust & transfer protector fixing
bolt to the specified torque
~~~ Torque N-m (lb·ft) 37 (27)
N·m (lb·ftl
Spark plug
Exhaust & transfer protector
Crankshaft Position sensor
Fig. 604-11
•
Page 698 of 1928
6E2-2 DRIVEABILITY AND EMISSIONS
DRIVEABILITV AND EMISSIONS GENERAL INFORMATION
CONTENTS
General Information
Driveability ....................... .
Emissions
........................ .
Maintenance
Schedule .............. .
Introduction ...................... .
Electronic Engine
Control .......... .
What This Section Contains ........ .
Blocking Drive Wheels
Visual/Physical
Underhood Inspection
6E2-3
6E2-3
6E2-3
6E2-3
6E2-3
6E2-3
6E2-3
6E2-3
Basic
Knowledge required . . . . . . . . . . . . 6E2-4
Basic Electric Circuits . . . . . . . . . . . . . .
6E2-4
Use
of Circuit Testing Tools . . . . . . . . . 6E2-4
Use
of Digital Volt-Ohm Meter (DVOM). 6E2-4
Diagnostic
Information . . . . . . . . . . . . . . . 6E2-4
"Check Engine" Malfunction Indicator
Lamp (MIL) . . . . . . . . . . . . . . . . . . . . 6E2-4
Intermittent "Check Engine"
Malfunction Indicator Lamp (MIL) . . 6E2-4
Reading Diagnostic
Trouble Codes . . . 6E2-5
Clearing
Trouble Codes . . . . . . . . . . . . 6E2-5
Diagnostic Test
Mode .............. 6E2-5
Engine Control
Module Learning
Ability . . . . . . . . . . . . . . . . . . . . . . . . 6E2-6
Field
Service Mode . . . . . . . . . . . . . . . . 6E2-6
Standard Nomenclature
for Certain
Electrical/Electronic
Components
and Systems . . . . . . . . . . . . . . . . . . . 6E2-6
Abbreviations and Glossary of Terms ..... 6E2-11
Driveability and Emissions
Section Summary ................... 6E2-12
Section .,. A"
Diagnostic Procedure Summary ...... 6E2-13
Data Link Connector
"SCAN Tools" ..... 6E2-14
Data
List (FO) ...................... 6E2-14
"SCAN Tool" Limitations and Use ...... 6E2-14
Intermittent Conditions ............ 6E2-14
"SCAN Tool" Positions ............... 6E2-14
Injector Pulse Width ............... 6E2-14
Closed Loop/Open Loop . . . . . . . . . . . .
6E2-14
Trouble Codes ................... 6E2-14
Throttle Position (TP) Sensor . . . . . . . . 6E2-14
Throttle Angle . . . . . . . . . . . . . . . . . . . 6E2-15 Heated
Oxygen
Sensor (H02S)
Vehicle Speed Sensor (VSS) ....... .
Programmable Read Only Memory ID .
Revolution
Per Minute (RPM) ...... .
Mile Per Hour (MPH) ............. .
Engine
Coolant Temperature (ECT) .. .
Intake Air Temperature (IAT)
Sensor
...................... .
Manifold Absolute Pressure (MAP) .. .
Barometric Pressure (BARO) ....... .
Exhaust Gas Recirculation
(EGR)
(ON/OFF) .................... .
Short Term (S.T.) Fuel Trim and
Long Term
(LT.) Fuel Trim ...... .
Long Term
(LT.) Fuel Trim ........ .
Idle Air Control (lAC) Counts ....... .
Desired Revolution
Per Minute ..... .
Air Conditioning (A/C) Request ..... .
Air Conditioning (A/C) Clutch ...... .
Power Steering Pressure (PSP)
Switch ...................... .
Battery Positive Voltage .......... .
Spark Advance .................. .
Start Up Engine Coolant .......... .
Engine
Speed (RPM) ............. .
Fuel Trim Enable ................ .
Air/Fuel Ratio .................. .
Induction Air Control ............. .
Section B -Driveability Symptoms ... .
Section C -Component Systems .... .
Engine
Control Module (ECM)
and
Sensors .................. .
Fuel Control System ............. .
Electric
Fuel Pump (in-tank) ....... .
Evaporative Emission
(EVAP)
Control System ................ .
Ignition Control (IC) .............. .
Exhaust Gas Recirculator
(EGR) .... .
Air Conditioning (A/C) Clutch Control .
Positive Crankcase Ventilation (PCV) .
Tools Needed
to Service the System .... .
General Specifications
............... .
Vacuum Hose Routing Diagram
........ .
6E2-15
6E2-15
6E2-15
6E2-15
6E2-15
6E2-15
6E2-15
6E2-15
6E2-15
6E2-15
6E2-15
6E2-16
6E2-16
6E2-16
6E2-16
6E2-16
6E2-16
6E2-16
6E2-16
6E2-16
6E2-16
6E2-16
6E2-16
6E2-16
6E2-16
6E2-16
6E2-17
6E2-17
6E2-17
6E2-17
6E2-17
6E2-17
6E2-17
6E2-17
6E2-18
6E2-21
6E2-22
~
... ...
•
Page 699 of 1928
---
DRIVEABILITV AND EMISSIONS 6E2-3
ALL NEW ISUZU VEHICLES ARE CERTIFIED BY THE UNITED STATES ENVIRONMENTAL PROTECTION
AGENCY AS CONFORMING TO THE REQUIREMENTS OF THE REGULATIONS FOR THE CONTROL OF AIR
POLLUTION FROM NEW MOTOR VEHICLES. THIS CERTIFICATION IS CONTINGENT ON CERTAIN
ADJUSTMENTS BEING SET TO FACTORY STANDARDS. IN MOST CASES, THESE ADJUSTMENT POINTS
EITHER HAVE BEEN PERMANENTLY SEALED AND/OR MADE INACCESSIBLE TO PREVENT INDISCRIMINATE
OR ROUTINE ADJUSTMENT IN THE FIELD. FOR THIS REASON, THE FACTORY PROCEDURE FOR
TEMPORARILY REMOVING PLUGS, CAPS, ETC., FOR PURPOSES OF SERVICING THE PRODUCT, MUST BE
STRICTLY FOLLOWED AND, WHEREVER PRACTICABLE, RETURNED TO THE ORIGINAL INTENT OF THE
DESIGN.
GENERAL INFORMATION
DRIVEABILITY
The driveability diagnosis procedures apply to various
systems in current
ISUZU vehicles. The procedures
assume
that the vehicle is worked on properly at one
time and the
problem is due to time, wear, dirt or other
causes.
Start with the introduction that follows. This
will describe a systematic diagnostic procedure.
Any system disconnected during diagnosis should be
reconnected. This
includes wires, hoses, linkage, etc.
EMISSIONS
The exhaust emission control systems used on
ISUZU engines perform a specific function to lower
exhaust emissions while maintaining good fuel
economy and driveability.
MAINTENANCE SCHEDULE
Refer to the Maintenance Schedule in Section "OB"
General Information for the maintenance service that
should be performed to retain emission control
performance.
INTRODUCTION
ELECTRONIC ENGINE CONTROL
All engines have an Engine Control Module (ECM)
to control the fuel system. The ECM varies the air/
fuel ratio by controlling the fuel flow through the
injectors.
In addition, the ECM controls the ignition timing,
fuel pump, and various other systems.
It is important to review the component sections
and
wiring diagrams in this Section for specific
components
controlled by the ECM and what
systems are non-ECM controlled.
WHAT THIS SECTION CONTAINS
Each ISUZU engine has system controls to reduce
exhaust emissions
while maintaining good
driveability and fuel economy. •
This Section explains:
•
How to use the Driveability and Emission
Section
"6E2" engines.
• A brief description of systems used to
control fuel and emissions.
• Abbreviations that are used in Driveability
and Emissions.
• Special tools used to diagnosis and repair a
system.
Before checking the
system, adhere to the
following information:
BLOCKING DRIVE WHEELS
The vehicle drive wheels should always be
blocked, and parking brake firmly set, while
checking the system.
VISUAL/PHYSICAL UNDERHOOD
INSPECTION
A careful visual and physical underhood
inspection must
be performed as part of any
diagnostic procedure
or in finding the cause of an
emissions test failure. This can often lead to fixing
a
problem without further steps. Inspect all
vacuum hoses for correct routing, pinches, cuts,
or disconnections. Be sure to inspect hoses that
are
difficult to see beneath the throttle body and
common chamber.
Inspect all the wires in the
engine
compartment for correct and good
connections, burned or chaffed spots, pinched
wires, or contact with sharp edges or hot exhaust
manifolds. This visual/physical inspection is very
important. It must be done carefully and
thoroughly.
Page 701 of 1928
......, .., LU
READING DIAGNOSTIC TROUBLE CODES
(Fig. 6E2-1)
The provision for communicating with the Engine
Control Module (ECM) is the Data Link Connector
(DLC) (See Fig. 6E2-1 ). The DLC is located behind
the
lower front instrument panel. It is used in the
assembly plant
to receive information in checking
that the engine is operating properly before it
leaves the plant. The diagnostic trouble code(s)
(DTCs) stored in the ECM's memory can be read
either through a hand-held diagnostic scannner
plugged into the
DLC or by counting the number
of flashes of the "Check Engine" Malfunction
Indicator Lamp (MIL) when the diagnostic test
terminal
ofthe DLC is grounded. The DLC terminal
"1" (diagnostic request) is pulled "Low"
(grounded) by jumpering to DLC terminal "3",
which is a ground wire. This will signal the ECM
that you want to "flash" DTC(s), if any are present.
Once terminals "1" and "3" have been connected,
the ignition switch
must be moved to the "ON"
position, with the engine not running. At this
point, the
"Check Engine" MIL should flash DTC 12
three times consecutively. This
would be the
following flash, sequence: "flash, pause, flash
flash,
long pause, flash, pause, flash-flash, long
pause, flash, pause, flash-flash". DTC 12 indicates
that the ECM's diagnostic system is operating.
If
DTC 12 is not indicated, a problem is present
within the diagnostic system itself, and should be
addressed
by consulting the appropriate
diagnostic chart in
DRIVEABILITY AND
EMISSIONS (SECTION 6E2-A).
Following the output of DTC 12, the "Check
Engine" MIL
will indicate a DTC three times if a
DTC is present, or it will simply continue to output
DTC 12. If more than one DTC has been stored in
the
ECM's memory, the DTC(s) will be outputfrom
the lowest to the highest, with each DTC being
displayed three times.
--
Eig tU!2-1-...
DRIVEABILITY AND EMISSIONS 6E2-5
CLEARING TROUBLE CODES
When the ECM sets a trouble code, the "Check
Engine" MIL
will come "ON" and a trouble code
will be stored in memory. If the problem is
intermittent, the light
will go out after 10 seconds,
when the fault goes away. However, the trouble
code
will stay in the ECM memory until the battery
positive voltage
to the ECM is removed.
Removing battery positive voltage
for 30 seconds
will clear all stored trouble codes.
Trouble
Codes should be cleared after repairs
have been completed. Also, some Diagnostic
Charts will tell you to clear the DTC(s) before using
the chart. This
allows the ECM tosetthe DTCwhile
going through the chart, which will help to find the
cause
of the problem more quickly.
wcAUTION:
• To prevent ECM damage, the key must be "OFF"
when disconnecting or reconnecting power to
ECM (for example battery cable, ECM pigtail, ECM
fuse, jumper cables, etc.)
When using a hand-held diagnostic scanner,
or
"Scan tool" to read the DTC(s), clearing the DTC(s)
is done in the same manner as in the above
procedure.
DIAGNOSTIC TEST MODE
When the diagnostic test terminal is grounded
with the ignition "ON" and the engine "OFF", the
system
will enter what is called the Diagnostic
Test Mode.
In this diagnostic test mode the ECM
will:
1. Flash the "Check Engine" MIL "ON" and
"OFF" rapidly (indicating the system is
operating correctly).
2. Display any stored trouble codes by flashing
the
"Check Engine" MIL. Each DTC will be
flashed three times, then
DTC 12 will be
flashed again.
3. Energize all ECM controlled relays and
solenoids except
fuel pump relay. This
allows checking circuits which may be
difficult to energize without driving the
vehicle and being under particular operating
conditions.
4. The idle air control valve moves to its fully
extended position on most models, blocking
the
idle air passage. This is useful in checking
the
minimum idle speed.
Page 719 of 1928
DRIVEABILITY AND EMISSIONS 6E2-23
SECTION A
ENGINE COMPONENTS/WIRING DIAGRAMS/DIAGNOSTIC
CHARTS
CONTENTS
On-Board Diagnostic (OBD} System Check . 6E2-23
Basic Procedure . . . . . . . . . . . . . . . . . . . . . 6E2-23
Engine Component Location . . . . . . . . . . 6E2-24
Engine Control Module Wiring
Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . 6E2-26
Engine Control Module (ECM) Connector
Identification . . . . . . . . . . . . . . . . . . . . . 6E2-33
"SCAN TOOL" On-Board Diagnostic (OBD)
System Check . . . . . . . . . . . . . . . . . . . . 6E2-34
On-Board Diagnostic (OBD} System Check . 6E2-36
Won't Flash Diagnostic Trouble Code
(DTC)
12 No "Check Engine" Malfunction
Indicator Lamp (MIL)-Chart A-1 . . . . . . 6E2-38
No Data Link Connector (DLC) Data or
Won't Flash Diagnostic Trouble Code
(DTC)
21 "Check Engine" Malfunction
Indicator Lamp (MIL} "On" Steady-
Chart A-2 . . . . . . . . . . . . . . . . . . . . . . . . . 6E2-40
Engine Crank But Will Not
Run-Chart A-3 . . . . . . . . . . . . . . . . . . . . . 6E2:.....42
Fuel Pump Relay Circuit-Chart A-5 . . . . . 6E2-48
Fuel System Pressure Test-Chart A-7 ..• /6E2-50
Intake Manifold Diagnostic Plate Chart/
A-8 ......................... ,-:· . . . 6E2-56
Diagnostic Trouble Code (DTC~13 /
Heated Oxygen Sensor (H02 Circuit
(Open Grounded Circuit) . . . . . . . . . . . 6E2-58
Diagnostic Trouble Code (D'JiC) 14A
Engine Coolant Temperaiure (ECT}
Sensor Circuit (High -:remperature
Indicated) ....... /. . . . . . . . . . . . . . . . 6E2-60
Diagnostic Trouble P'ode (DTC} 14B
Engine
Coolan·vremperature (ECT)
Sensor Circuit'(Low Temperature
Indicated) ./. . . . . . . . . . . . . . . . . . . . . . . 6E2-62
Diagnostic Jtouble Code (DTC) 21A
Throtti~,.Position (TP) Sensor
Circu)t (Signal Voltage High) . . . . . . . . 6E2-64
Diag.,Ostic Trouble Code (DTC) 21B
Jflrottle Position (TP} Sensor
//Circuit (Signal Voltage Low} ........ 6E2-66
ON-BOARD DIAGNOSTIC (OBD) SYSTEM
CHECK
The "On-Board Diagnostic System Check" verifies the
system is functioning correctly.
Some special
considerations
to keep in mind while making the "On
Board Diagnostic System Check" are:
Diagnostic Trouble Code (DTC(23A
Intake Air Temperature (IAT)
Sensor Circuit (low Temperature
Indicated) ......................... 6E2-68
Diagnostic Trouble Code (DTC) 23B
Intake Air Temperature (IAT)
Sensor Circuit (High Temperature
Indicated) ... / ...................... 6E2-70
Diagnostic T[ouble Code (DTC} 24
Vehicle )!Peed Sensor (VSS} Circuit ... 6E2-72
DiagnostiC Trouble Code (DTC) 32
Exh,tist Gas Recirculation (EGR}
Cir,.Cuit ............................ 6E2-74
Dia,gnostic Trouble Code (DTC} 33A
·Manifold Absolute Pressure (MAP)
Sensor Circuit (Signal Voltage
High-Low Vacuum) ................. 6E2-76
Diagnostic Trouble Code (DTC) 33B
Manifold Absolute Pressure (MAP}
Sensor Circuit (Signal Voltage
Low-High Vacuum) ................. 6E2-78
Diagnostic Trouble Code (DTC) 42
Ignition Control (IC) Circuit . . . . . . . . . . 6E2-80
Diagnostic Trouble Code (DTC} 43
Knock Sensor (KS} Circuit (DOHC) .... 6E2-82
Diagnostic Trouble Code (DTC) 44
Heated Oxygen Sensor (H02S} Circuit
(Lean Heated Oxygen Sensor (H02S)
Signal Indicated} . . . . . . . . . . . . . . . . . . . 6E2-84
Diagnostic Trouble Code (DTC) 45
Heated Oxygen Sensor (H02S) Circuit
(Rich Heated Oxygen Sensor (H02S)
Signal Indicated) . . . . . . . . . . . . . . . . . . . 6E2-86
Diagnostic Trouble Code (DTC) 51
Engine Control Module (ECM} Failure
ECM Failed
or Electrically Erasable
Programmable Read Memory Only
Failure} ........................... 6E2-88
Blocking Drive Wheels
The vehicle drive wheels should always be
blocked
while checking the system.
BASIC PROCEDURE
If the basic information on using the diagnostic
procedures contained in this section has
not been
reviewed, refer
to the introduction of this section.
Page 742 of 1928
6E2-46 DRIVEABILITV AND EMISSIONS
CHART A-3
(Page 3 of 3)
ENGINE CRANKS BUT WILL NOT RUN
Circuit Description:
If the "Scan tool" did not indicate a engine speed and there is no spark present at the plugs, the problem lies in the
electronic ignition system
or the power and ground supplies to the module.
The magnetic crankshaft position is used to determine engine crankshaft position sensor much the same way as
the pick-up coil did in distributor type systems. The sensor is mounted in the block near a seven slot wheel on the
crank shaft. The rotation
of the wheel creates a flux change in the sensor which produces a voltage signal. The
Ignition Control Module (ICM) then processes this signal and creates the reference pulses needed by the engine
control module and the signal triggers the correct coil at the correct time.
Test Description: Numbers below refer to circled ® Checks for continuity of the crankshaft position
numbers on the diagnostic chart. sensor and connections.
available at the ICM. cranking speed of engine.
® Tests for battery positive voltage in Ignition Feed
Circuit to the
ICM.
TO ECM RED/GRN #1 BLU/YEL MAIN RELAY
tRED/GRN
RED/GRN #2 BLU/YEL
RED/GRN #3 BLU/YEL
RED/GRN '"#4 BLU/YEL RED/GRN #5 BLU/YEL RED/GRN #6 BLU/YEL
FUEL
INJECTORS INJECTOR
RED/GRN RED/GRN RED/GRN
E"'QINE YELJGRN D11 BLK!ORN ----)>--BLK!YEL _____..,-~ TO IGN BLK!RED
-TO TACHOMETER SWITCH BLK --:::J_ AND TCM (C91-D12)
WHT2cl]= :-·-, 2 CRANKSHAFT BLK ~ : POSITION WHT/RED · __ ,' 1 SENSOR
'-;SHIELD
Fig. 6E2-28
ENGINE CONTROL
MODULEIECM)
1 and 2 fuel injector
•
Page 747 of 1928
DRIVEABILITV AND EMISSIONS 6E2-51
CHART A-7
(PJtge 1 of 3}
FUEL SYSTEM PRESSURE TEST
NOTE: FUEL SYSTEM IS UNDER PRESSURE. TO AVOID FUEL SPILLAGE, REFER TO FIELD SERVICE PROCEDURES FOR TESTING OR REPAIRS
REQUIRING DISASSEMBLY OF FUEL LINES OR FITTINGS. REFER TO~ 3 OF 3 OF THIS CHART.
CD • INSTALL FUEL PRESSURE GAUGE, J34730-1 OR EQUIVALENT, SEE CHART A-7 ~3 OF 3) FOR INSTALLATION PROCEDURE.
• DISCONNECT VACUUM HOSE FROM FUEL PRESSURE CONTROL VALVE.
• IGNITION MUST BE "OFF" FOR 10 SECONDS.
• TURN IGNITION "ON". FUEL PUMP SHOULD RUN FOR ABOUT 2 SECONDS.
• NOTE FUEL PRESSURE AFTER PUMP STOPS.
• FUEL PRESSURE SHOULD BE 280-320 kPa (41-46 PSI) AND HOLDING STEADY. IS IT?
I
• START AND IDLE ENGINE AT NORMAL OPERATING TEMPERATURE. • RECONNECT VACUUM LINE.
• FUEL PRESSURE SHOULD HAVE
DROPPED SLIGHTLY.
DID IT?
I
@ FUEL PRESSURE
WITHIN SPECIFICATION,
BUT NOT HOLDING.
• IGNITION "OFF".
.---'---$YES
-$r---'--NO -
@ • DISCONNECT VACUUM NO TROUBLE •
CONNECT FUSED
JUMPER FROM BATTERY POSITIVE
VOLTAGE TO FUEL PUMP
RELAY CONNECTOR BETWEEN THE BLK/RED WIRE AND RED/WHT WIRE IN ENGINE
COMPARTMENT.
HOSE FROM
FUEL FOUND. REFER PRESSURE CONTROL TO "DIAGNOSTIC
VALVE. AIDS" ON
• WITH ENGINE IDLING. FACING P.A@f. APPLY 12-14"
HYDRAGYRUM OF VACUUM TO FUEL PRESSURE CONTROL
VALVE
•
FUEL PRESSURE SHOULD DROP SLIGHTLY.
DID IT?
I
• GRADUALLY BLOCK FUEL PRESSURE LINE BY PINCHING FLEX HOSE.
• REMOVE JUMPER FROM
TEST CONNECTOR WHILE
CONTINUING TO BLOCK
PRESSURE LINE.
• PRESSURE SHOULD HOLD.
DID
IT?
I PRESSURE
OUT OF SPECIFICATION.
I USE,.eAef 2 OF THIS CHART.
I
INO I PRESSURE
I
I USE CHART I A-5
~~NLO------------------~ $~YELS---------------------, LOCATE AND CORRECT
CAUSE OF INTERRUPTED
MANIFOLD ABSOLUTE
PRESSURE SUPPLY TO
REGULATOR. FUEL PRESSURE
CONTROL VALVE ASSEMBLY
IS FAULTY.
• REPEAT ABOVE PROCEDURE CHECK FOR WHILE BLOCKING FUEL -LEAKING PUMP COUPLING HOSE. RETURN LINE INSTEAD OF -FAUL TV IN-TANK PUMP PRESSURE LINE BY PINCHING FLEX HOSE.
• PRESSURE SHOULD HOLD.
DID
IT?
LOCATE AND REPLACE LEAKING INJECTOR AND DRY SPARK PLUGS
FROM FLOODED
CYLINDERS.
FUEL PRESSURE
CONTROL VALVE
ASSEMBLY
IS FAULTY.
Page 749 of 1928
DRIVEABILITV AND EMISSIONS 6E2-53
CHART A-7
(P«ge 2 of 3)
FUEL SYSTEM PRESSURE TEST
NOTE: FUEL SYSTEM IS UNDER PRESSURE. TO AVOID FUEL SPILLAGE, REFER TO FIELD SERVICE PROCEDURES FOR TESTING OR REPAIRS
REQUIRING DISASSEMBLY OF FUEL LINES OR FITIINGS. REFER TO PAGE 3 OF 3 OF THIS CHART.
FROM CHART A-7 E!A:8E 1 PRESSURE OUT OF SPEC.
LOW PRESSURE I
(j) • CHECK FOR RESTRICTED IN-LINE FILTER. I IS FILTER OK?
® ~ $
• IGNITION "OFF"
REPLACE FILTER I • APPLY BATIERY POSITIVE AND RE-TEST.
VOLTAGE TO FUEL PUMP RELAY CONNECTOR USING A FUSED JUMPER
WIRE WITH FUEL PUMP RELAY
REMOVED.
• GRADUALLY BLOCK FUEL
RETURN LINE BY PINCHING
FLEXIBLE HOSE AND NOTE FUEL PRESSURE.
• FUEL PRESSURE SHOULD BE ABOVE 450 kPa (psi) IS IT?
~ $
FUEL PRESSURE CHECK IN-TANK PUMP
CONTROL VALVE ASSEMBLY FOR ASSEMBLY IS FAULTY.
-FAULTY FUEL PUMP -LEAKING COUPLING HOSE -INCORRECT PUMP. HIGH
PRESSURE
I
• DISCONNECT VACUUM LINE TO PRESSURE REGULATOR. • DISCONNECT FUEL RETURN LINE FLEXIBLE HOSE.
• ATIACH AS/16. I.D. FLEX HOSE TO PRESSURE REGULATOR SIDE OF RETURN LINE AND INSERT THE OTHER END INTO AN APPROVED GASOLINE
CONTAINER.
• NOTE FUEL PRESSURE WITHIN 2 SECONDS AFTER IGNITION IS TURNED "ON" • FUEL PRESSURE SHOULD BE 280-320 (41-46 PSI).
IS IT?
CfJ ~ FUEL PRESSURE LOCATE AND REPAIR
CONTROL VALVE RESTRICTED FUEL ASSEMBLY IS FAULTY. RETURN LINE.