door lock ISUZU TROOPER 1995 Repair Manual

1o-38 BODY
REAR DOOR TRIM PANEL
1b
~
Removal steps 1a. Regulator handle 1 b. Power window switch 2. Inside handle fixing screw
3. Door trim panel
!I
I ;I
Courtesy light
Fig. 10-42
1+•1 REMOVAL
Preparation: Disconnect the battery ground caQie
1a. Regulator handle
• Pull the hook out and remove the regulator
handle
(Fig. 10-34).
1b. Power window switch
• Pry the power window switch out and
disconnect switch connector. (Fig.
10-43).
Fig. 10-43
2. Inside handle fixing screw
• Remove the screw that fixes the inside
handle, slide the inside handle to the position
illustrated, and leave it there for the moment.
5
Caution:
4. Inside handle 5. Door wood panel
Installation steps
To install, follow the removal
steps in the reverse order.
Be careful not to impose excessive force on the
inside
handle link, lest this link be elongated,
which could make it impossible to operate the
door with the inside handle.
Inside handle link
Fig. 10-44
---~
To door lock device

3. Door trim panel
• Remove the 2 fixing screws to take off the 7
clips fro111 the door panel. (Fig.10-45)
Door trim panel
Screw position
Fig. 10-45
• Unplug
the courtesy lamp connector to lift the
trim panel and unlock the engagement of the
waist
seal section. Then, pass the inside lever
through the mounting hole of the trim panel,
and detach the trim panel.
4. Inside handle
5. Door wood panel
• Refer to "DOOR WOOD PANEL" removal
procedure in this section.
B INSTALLATION
To install, follow the removal steps in the reverse
order,
noting the following point.
1. When installing the inside handle, assemble it
only provisionally to the inside handle link.
(Fig. 10-46)
Inside handle link
To door lock device
--.....
Fig. 10-46
BODY 10-39
2. Pass the inside handle through the mounting
hole of the trim panel and assemble the trim
panel. Engage securely the 7 clips into the door
panel. Also, connect the courtesy lamp
connec:tor and leave the connector of the power
window drawn out to its prescribed position, so
that
it will not be caught.
3. Put back the inside
handle to the original position
of the ink. Fit the claw of the inside handle
securely
into the hole of the door panel and fix
the handle with the screw. (Fig. 10-47)
---.....
Inside handle link To door lock
device
Fig. 10-47

FRONT DOOR LOCK ASSEMBLY
2 Outside handle ...
Door lock switch
connector
(W/Power
door lock)
Fig. 10-62
1++1 REMOVAL
Preparation: Disconnect the battery ground cable
1. Door trim panel
2. Waterproof sheet
• Refer to "WINDOW REGULATOR" removal
procedure in this section.
3. Rear
guide rail
•
Raise the glass up to the uppermost position.
4. Door lock assembly (Fig. 10-63)
• Disconnect door lock switch connector (W/
Power
door lock) and locking links (Arrow
marks positions).
• Remove door lock assembly fixing screws.
I++IINSTALLATION
To install, follow the removal steps in the reverse
order, noting the following points.
1. Apply chassis grease to the lock assembly and
striker
moving surface.
2. Tighten the door lock assembly fixing screws
to the specified torque.
~~~ Torque N·m Ob·in) I 7 (61)
3. Check that the door lock operates smoothly.
Outside handle
Door lock switch
connector
BODY 10-45
Removal steps 1. Door trim panel 2. Waterproof sheet 3. Rear guide rail 4. Door lock assembly
Installation steps To install, follow the removal steps in the reverse order.
To Inside lock knob
'
To Actuator
Fig. 10-63

10-46 BODY
REAR DOOR LOCK ASSEMBLY
2
3
Removal steps
1. Door trim panel 2. Waterproof sheet 3. Door lock assembly
Installation steps To install, follow the removal
steps in the reverse order.
1++1 REMOVAL
Fig. 10-64
I++IINSTALLATION
Preparation: Disconnect the battery ground cable
1. Door trim panel
2. Waterproof sheet
• Refer to "WINDOW REGULATOR" removal
procedure in this section.
3. Door lock assembly (Fig. 10-65)
• Disconnect the locking links (Arrow marks
positions) and remove the
door lock
assembly
fixing screws.
Tolns~~~~ lockk/
To Inside handle I To Actuator
((\/Z
----~
/ / / / /
Fig. 10-65
To install, follow the removal steps in the reverse
order,
noting the following points.
1. Apply chassis grease to the lock assembly and
striker
moving surface.
2. Tighten the door lock assembly fixing screws
to the specified torque.
~~~ Torque N-m (lb·in) I 7 (61)
3. Check that the door lock operates smoothly.
•

BODY 16-47
FRONT OUTSIDE HANDLE AND DOOR LOCK CYLINDER
Fig. 10-66
1+•1 REMOVAL
Preparation: Disconnect the battery ground cable
1. Door trim panel
2. Waterproof sheet
• Refer to "WINDOW REGULATOR" removal
procedure in this section.
3. Outside handle
• Disconnect the locking links (Arrow marks
positions) and key
switch connector (W/Anti­
theft) (Fig. 10-67).
4. Key switch (W/Anti-theft) (fig. 10-68)
5. Door lock cylinder
• Remove the cylinder fixing clip. (Fig. 10-69)
K~~'~ connector
To Door lock assembly
Fig. 10-67
Installation steps
To install, follow the removal steps in the reverse order.
Outside handle

Fig. 10-68
Clip
Fig. 10-69

10-48 BODY
I••! INSTALLATION
To install, follow the removal steps in the reverse
order,
noting the following points.
1. Be sure to install the door lock cylinder at a
right angle to the outside handle. (Fig. 10-70)
Outside handle
Door lock cylinder
Fig. 10-70
REAR OUTSIDE HANDLE
2 I
2. For the anti-theft system, be sure to install the
push rod
of key switch while pressing it to the
lock cylinder so that there is no continuity
between the key switch side connector
terminal No. 06-2 and 06-4 (No. 016-2 and
016-4: passenger side). (Fig.
10-71)
3.
Fig. 10-71
Tighten the outside handle and key switch
fixing bolts to the specified torque.
~~~ Torque N·m (lb·in) j 9 (78)
4. Check for smooth outside handle and lock
cylinder operation.
!
Removal steps 1. Door trim panel 2. Waterproof sheet 3. Outside handle
Installation steps To install, follow the removal
steps in the reverse order.
Fig. 10-72
•

1••1 REMOVAL
Preparation: Disconnect the battery ground cable
'--' 1. Door trim panel
2.
Waterproof sheet
• Refer to "WINDOW REGULATOR" removal
procedure in this section.
3.
Outside handle (Fig. 10-73)
•
Disconnect the locking link (Arrow mark
position) and remove
the 3 fixing bolts.
I••! INSTALLATION
To install, follow the removal steps in the reverse
order,
noting the following points.
1. Tighten the outside handle fixing bolts to the
specified torque.
1~1 Torque N·m Ob·in) I 9 (78)
BODY 10-49
2. Check that the outside handle operates smoothly.
Fig. 10-73
REAR DOOR FIXED GLASS AND GLASS RUN
4
3
1
Sash division fixing bolts
6
5
Removal steps 1. Door trim panel 2. Waterproof sheet
3. Glass 4. Glass run 5. Sash division 6. Rear fixed glass
Installation steps To install, follow the removal
steps in the reverse order.
Fig. 10-74
1+•1 REMOVAL
Preparation: Disconnect the battery ground cable
1. Door trim panel
2. Waterproof sheet
3. Glass
• Refer to "WINDOW REGULATOR AND
GLASS" removal procedure in this section.
4. Glass run (Fig. 10-75)
• Pull
the glass run out from door frame.

10-50 BODY
5. Sash division (Fig. 10-60, 76)
6. Door fixed glass
Sash division
Fig. 10-75
I
.···;
Fig. 10-76
I••IINSTALLATION


Weatherstrip
To install, follow the removal steps in the reverse
order,
noting the following points.
1. Apply soap and water to the fixed glass.
2. Apply soap and water to the door frame
groove and insert the glass run to the door
frame from the @ corner in the arrow-marked
directions. (Fig.
10-74)
3. Be sure to install the glass run with its wider
end pointed to the inside of the vehicle. (Fig.
10-56)
DOOR INSIDE LOCK KNOB
2. Door inside lock knob
1. Door trim panel
Fig. 10-77
1++1 REMOVAL
Preparation: Disconnect the battery ground cable
1. Door trim panel
•
Refer to "DOOR TRIM PANEL" removal
procedure in
this section.
2. Door inside lock knob
• Turn the door inside lock knob counter­
clockwise.
!••I INSTALLATION
To install, follow the removal steps in the reverse
order.
DOOR INSIDE HANDLE
Door inside handle
Fig. 10-78
1++11++1 REMOVAL AND INSTALLATION
Refer to "DOOR TRIM PANEL" in this section.
II

REAR DOOR INSIDE LOCK KNOB LINK
3. Inside lock knob link
1••1 REMOVAL
Fig. 10-79

2. Water proof sheet
Preparation: Disconnect the battery ground cable
1. Door trim panel
2. Waterproof sheet
3. Rear door inside lock knob link
• Remove the fixing screw and disconnect the
locking link at the door lock assembly. (Fig.
10-80)
Fig. 10-80
I••IINSTALLATION
To install, follow the removal steps in the reverse
order.
BODY 10-51
FRONT DOOR SASH MOULDING
'\

r----:1
1. Front door sash moulding
Fig. 10-81
l••l REMOVAL
1. Front door sash moulding (Fig. 10-82)
• To avoid the weatherstrip and pry the door
sash moulding out from door panel.
Sash moulding
Fig. 10-82
I••IINSTALLATION
1. Front door sash moulding
• Assemble the edge portion (@ portion) of
the moulding so that the clearance between
the
moulding and the waist seal becomes 1
mm (0.04 in).

TAILGATE LOCK ASSEMBLY (LH)
1
BODY 10-77
Removal steps 1. Tailgate trim panel (LH) 2. Waterproof sheet
3. Tailgate lock assembly
Installation steps To install, follow the removal
steps in the reverse order.
Fig. 10-153
E) REMOVAL
Preparation: Disconnect the battery ground cable
1. Tailgate trim panel (LH)
• Refer to "TAILGATE TRIM PANEL (LH)" in
this section.
2. Waterproof sheet (Fig. 10-154)
•
Taking notice of the tailgate harness, peel
the water
proof sheet off the tailgate panel
carefully.
Fig. 10-154
3. Tailgate lock assembly {LH) (Fig. 10-155)
•
Disconnect locking links (Arrow marks
positions) and remove the
3 fixing screws.
l••liNSTALLATION
To install, follow the removal steps in the reverse
order, noting the
following points.
1. Apply chassis grease to the lock assembly and
striker
moving surface.
2. Tighten the door lock fixing screws to the
specified torque.
~~~ Torque N·m (lb·in) I 8 (69)
3. Check that the tailgate lock operates correctly
after
installing it.
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