JAGUAR XJ6 1994 2.G Workshop Manual

SECTION CONTENTS
Sub-Section Title SRO Page
13.3.19 .......... Underscuttle Pad. Drivers Side. Remove for Access and Refit .......... 76.46.1 1/90 ......... 26
13.3.20
.......... Underscuttle Pad. Passenger Side. Remove for Access and Refit ....... 76.46.15/90 ......... 26
13.3.21
.......... Fascia Closing Panel - Passenger Side. Renew ...................... 76.46.27 ............ 27
13.3.22
.......... Fascia Closing Panel -Drivers Side. Renew ......................... 76.46.28 ............ 27
13.3.23
.......... Fascia Center Veneer Panel. Renew ............................... 76.47.06 ............ 28
13.3.24
.......... Console Finisher Veneer Panel. Renew ............................ 76.47.26 ............ 29
13.3.25 .......... Console Ashtray Lid Veneer Panel. Renew ......................... 76.47.27 ............ 30
13.3.26 .......... Console Ashtray Surround Veneer Panel. Renew .................... 76.47.28 ............ 30
13.3.27
.......... Console Rear Extension Veneer Panel. Renew ...................... 76.47.30 ............ 30
13.3.28 .......... Console Ashtray, Renew ......................................... 76.67.18 ............ 31
13.3.29
.......... Steering Column Upper cowl. Renew ............................. 76.46.02 ............ 32
13.3.30
.......... Steering Column Lower cowl. Renew ............................. 76.46.03 ............ 32
13.3.3
1 .......... Steering Column Switchgear Mounting Bracket. Renew .............. 76.46.33 ............ 33
13.3.32
.......... 'A' Post Lower Trim Pad. Renew .................................. 76.13.30 ............ 35
13.3.33
.......... Rear Quarter Upper Trim Pad. Renew .................................................. 35
13.3.34
.......... 'B' Post Upper Trim Pad. Renew ....................................................... 35
13.3.35 .......... 'B' Post Lower Trim Pad. Renew ....................................................... 35
13.3.36 .......... Handbrake Lever Trim. Renew ........................................................ 35
13.3.37
.......... Combined Grab Handle and Coat Hanger Hook. Renew .................................. 35
13.3.38
.......... Sun Visor Assembly RH or LH. Renew .................................................. 36
13.3.39
.......... Roof Lining (Headlining). Description .................................................. 37
13.3.40
.......... Roof Lining. Renew ................................................................. 37
13.4 ............. Trunk ........................................................................\
..... 38
13.4.1
............ Trunk. Description .................................................................. 38
13.4.2.
........... Trunk Side Liner - Left Hand. Renew .............................. 76.19.22 ............ 39
13.4.3
............ Trunk Side Liner - Right Hand. Renew ............................. 76.19.23 ............ 39
13.4.4
............ Trunk Floor Carpet. Renew ...................................... 76.19.30 ............ 39
13.4.5.
........... Trunk Front Liner, Renew ........................................ 76.19.3 1 ............ 39
13.4.6.
........... Trunk Seal Retainer, Renew ...................................... 76.19.44 ............ 40
13.4.7.
........... Trunk Lid Striker, Adjust .............................................................. 40
13.4.8
............ Trunk Lid Liner, Renew ............................................................... 40
13.4.9
............ Trunk Seal Retainer, Renew ........................................................... 40
13.4.10
.......... Trunk Lid Lock Striker, Renew ......................................................... 40
13.4.11
........... Trunk Lid Lock Barrel. Renew ......................................................... 40
13.4.12
.......... TrunkLidLockMechanism. Renew .................................................... 41
13.3.13
.......... Trunk Lid Gas Strut. Adjust. Renew .................................................... 41
13.4.14
.......... Trunk LidHinge. Renew .............................................................. 41
13.4.15 .......... Trunk Rear Liner, Renew ............................................................. 41
13.5
............. Hood ........................................................................\
..... 42
13.5.1
............ Hood Description ................................................................... 42
13.5.2
............ Plenum Chamber Finisher, Renew ................................ 76.10.01 ............ 42
13.5.3 ............ Hinge. Renew ...................................................................... 42
13.5.4
............ Gasstrut. Renew .................................................................... 43
13.5.5
............ HoodLockRHorLH. Renew ......................................................... 43
issue 1 August 1994 X300 VSM

Body Components & Trim .
SECTION CONTENTS
Sub-Section Title SRO Page
13.5.6 ............ Hood lock Control Cable RH or LH, Renew ............................................. 43
13.5.7.
........... Hood Striker Assembly, Renew ........................................................ 43
Hood lock Release Handle. Renew
.................................................... 43
13.5.8 ............
13.6 ............. Glazing (Fixed) ..................................................................... 44
13.6.1
............ Glazing (Fixed). Description .......................................................... 44
13.6.2.
........... Interior Mirror, Renew ............................................................... 44
13.6.3.
........... Sun Visor Mirror Assembly, Renew ..................................................... 44
13.6.4.
........... Exterior Mirror, Renew ............................................................... 44
13.6.5
............ Exterior Mirror Glass, Renew .......................................................... 44
13.7
............. Carpets ........................................................................\
.... 45
13.7.1
............ Carpets, Description ................................................................. 45
13.7.2.
........... Removal of Stains - General Information ................................................ 45
13.7.3.
........... Powder Cleaning - Removal of Small Spillage Stains ...................................... 45
13.7.4
............ Spot Cleaning- LocalizedStains ...................................................... 46
13.7.6
............ RepairofDamagedCarpet ........................................................... 47
e
13.7.5. ........... Carpet Cleaning and Stain Removal Materials ........................................... 47
13.8
............. Seating and Seat Belts ................................................................ 48
13.8.1
............ Seating, Description ................................................................. 48
Front Manual Seat, Renew
............................................................ 48
13.8.3.
........... Front Seat (Power Operated), Renew ................................................... 48
13.8.2
............
13.8.4 ............ Front
Seat Head Restraint (Power Operated), Renew ...................................... 49
13.8.5.
........... Front Seat Head Restraint (Power Operated), Renew ...................................... 49
13.8.6
............ RearSeat Cushion. Renew ............................................................ 49
13.8.7 ............ RearSeatSquab. Renew ............................................................. 49
73.8.8 ............ Seat Belts, Description ............................................................... 50
13.8.9 ............ Emergency Locking Retractor/ Automatic Locking Retractor Seat Belts ...................... 50
13.8.10
.......... Tear loop Seat Belts, Description ...................................................... 51
13.8.1 I ........... Front Seat Belt Buckle Unit, Renew .................................................... 52
13.8.12
.......... Front Seat Belt, Renew ............................................................... 52
13.8.13
.......... Rear Inertia Seat Belt, Renew ......................................................... 52
13.8.14
.......... Rear, Center, Static Seat Belt, Renew ................................................... 53
iii Issue 1 August 1994

1. SERVICE TOOLS & EQUIPMENT
Illustration Jaguar Number Description Notes
not illustrated JD 188 Underscuttle pad securing SRO 76.46.1 1/90 and
not illustrated JD
202 Fascia center vent removal SRO 76.46.06
clip removal tool SRO 76.46.15190
tool
11. TORO U€ TIGHTEN1 NG SPEC1 FlCA TlONS
Fixing Tightening Torque (Nm) 1
Fascia I I
Instrument pack to support panel I 1.8 I
Fascia to support bracket
Fascia to console
3
Tunnel bracket to body
22 - 28
22
- 28
Bolster to tunnel bracket 1.5
Instrument pack to fascia
3.0
Strut to fascia 2.0
Fascia support strut to body 7 - 10
CPU bracket to fascia 5
-7
Fascia demister bracket to fascia
1.5
1 .o
1 .o
5-7
5
-7
Fascia
and air con. location to body
Air dist. box duct to air dist. box
Airbag carrier mounting bracket to fascia
Instrument pack support bracket to fascia
Airbag bracket to fascia
2.0
Air dist. box to fascia 2.0
Inst. pack support bracket to fascia 5-7
22 - 28 Fascia assembly to body
Airbag door brackets to fascia 5-7
4.0
4.0
Airbag door bracket to fascia and strut
Airbag door bracket to door frame assembly
Hood
Hood lock to body
Hood buffer assembly 7
-10
Gas strut - ball pin to weld nut
7 - 10
7
- 10
Hood lever 5
-7
Clamp
- hood adjust cable 6-8
Interior
Sun Visor fixings 1.8
Sunblind to parcel shelf
Sunblind bezel assembly
1 .o
Coat hook 3.0
Tighten to prevailing torque

Body Components & Trim -
Fixing
Seat belts
Front tear loop belt buckle to bracket fixing
Front belt buckle to bracket fixing
Tightening Torque (Nm)
30 - 40
30
- 40
Front belt reel bracket to body fixing
Front belt anchor fixing 30 - 40
30 - 40
7
-10
23
- 27
30
- 40
30 - 40
30
- 40
30 - 40
30
- 40
Front belt upper guide fixing
[Height adjuster to 'B' post screws
Height adjuster to seat belt anchor retaining
nut
Rear inertia belt anchor fixing
Rear inertia belt bracket to body fixing
Rear inertia belt reel securing bracket to body fixing
Rear inertia
/ static belt buckle bracket to body fixing ~
Rear
static belt / inertia buckle bracket to body fixing
: Sunroof ~
Sunroof frame
to roof
30 - 40
4
-5
111. SERVICE MATERIALS
Sunroof to frame 4-5
'Trunk
Compact disc autochanger bracket to body
I Battery clamp to tray
I Warning triangle lower bracket to trunk lid inner panel
9- 11
7
-10
1.5
X300 VSM V Issue 1 August 1994
I trunk lock barrel to lid
j Trunk latch actuator to bracket
Trunk latch actuator mounting to
lid
j Electrical carrier box to body
Load floor support block to body
Trunk seal retainer to body
trunk latch to lid and striker to body
4-5
7
-10
7
-10
7
-10
5
-7
9- 11
9- 11
Description Uses
'Fibrefresh' Carpet Shampoo
'1001' Foam Shampoo
'Novatreat' Cleaning
of water
-based stains from
carpets
Cleaning of water
-based stains from
carpets
Cleaning of water
-based stains from
carpets
Notes
'Genklene' (Trichloroethane)
'Spot Remover' Cleaning
of grease or oil based
stains from carpets
Cleaning of grease or oil based
stains from
caroets

vi

Body Components & Trim
13.1 GENERAL DESCRIPTION
This section covers the following areas of the vehicle body:
0 Battery cover
0 Carpets - passenger compartment, trunk
0 Console - including radio, glovebox
0 Doors -frames, sealing, locks, trim, glazing
0 Fascia
0 Fuel filler flap assembly
0 Footrest
0 Hood - liners, gas strut, locking,
0 Illuminated sunvisor - inc mirror
0 Interior trim - trim pads, finishers, veneers
0 Mirrors - internal, external
0 Rear parcel tray
0 Roof console
0 Roof lining (headlining)
o Seats -front, rear -
0 Seat belts - front, rear
0 Sliding roof
0 Steering column cowl
0 Underscuttle pad
Refer to Appendix
A4 - Body Systems & Body Repair for information relating to crash-damage repairs and to the fol- lowing external components: exterior trim, bumpers, windscreen and rear screen, closures and sealing.
Refer to Section 15, Electrical for details of the following motors and solenoids: driver's and interior mirrors, window
lift, sunroof, seat / headrest and locking mechanisms (doors, trunk and filler cap).
Refer to Section 15, Electrical and Electrical Diagnostic Manual (EDM) for details of the passenger and driver airbags.
X300 VSM 1 Issue 1 August 1994

Body Components & Trim d-!P
13.2
13.2.1 Doors, Description
Doors are of welded, mild steel frames welded to the door panels; sponge rubber primary and secondary seals are
mounted on the doors. Internal insulation is provided by a foam water shedder attached to the door by press fitting and doublesided adhesive tape.
Front and rear door armrests are attached to supports riveted to each door frame; the attaching screws are fitted
with access covers. Upper and lower trim pads and a door pocket are attached to each of the doors by clips and screws. multi-plug connectors are used to provide a means of connecting the guard lamps, window lift switches and loud- speakers, external mirror and regulator (front doors only), which are housed within the doors.
Central locking is provided subject to market variations: Dead Locking for UK
/ Europe and Driver only unlock for N America. Door locks are eight disc, bayonet fixing, barrels with integral lock / unlock switches. Keys include ‘in-key’
transponders which are programmed to the vehicle via the Jaguar Diagnostic System also operate the engine immobi
- lisation system.
CAUTION: When removing the door panel water shedder, a foam membrane attached to each door panel by a com- bination of pressfitting (upper area) and bydouble-sided tape (bottom area), it is important that the shed- der is refitted correctly to maintain the water seal.
It is advisable not to disturb the bottom (taped) portion of the water shedder unless absolutely necessary
- it is possible to unclip the top of the shedder and bend it over to gain access to the inner panel.
If
it is necessary to disturb the bottom attachment, eg to remove the water shedder from the door panel,
the existing water shedder must be discarded and a new one fitted to ensure that the seal is maintained.
On refitting, the new water shedder should be pressed onto the door panel at the top and then the adhes- ive tape backing strip peeled off to enable the shedder to be pressed home at the bottom.
DOORS AND FUEL FILLER FLAP
13.2.2 front and Rear Door Trim Pad Veneer Panel,
Renew
SRO 76.47.11
76.47.12
. Reposition the inner door handle. See Fig. 1.
Remove the inner handle escutcheon plate blanking plate.
Undo and remove the inner handle escutcheon plate se-
. Remove the plate and gasket.
. Carefully Undo and remove the veneer panel.
Undo and remove the retaining clip securing screws.
. Remove the retaining clip assemblies.
9 Place the veneer panel aside.
Place the new veneer panel to the front.
Fit the retaining clip assemblies.
. Fit and tighten the retaining clip securing screws.
. Fit and fully seat the veneer panel to the door.
. Reposition the inner door handle.
. Fit the gasket and plate over the inner door handle.
. Fit and tighten the escutcheon plate securing screw.
. Refit the blanking plate.
curing
screw.
Fig.
1
0
0
0
0
Issue 1 August 1994 2 X300 VSM

Body Components & Trim
13.2.3 Rear
Door Upper Trim Pad - Remove For Access
And Refit
SRO 76.34.05/90
. Remove the rear door trim pad veneer panel, see sub-sec-
9 Undo and remove the upper trim panel securing screws.
. Lift to release the panel from the door mounting and re-
. Fit the trim pad and fully seat on the door mounting posi-
. Fit and tighten the trim pad securing screws.
. Refit the veneer panel.
tion
13.2.2.
move
the panel.
tion.
13.2.4
SRO 76.34.05
. Remove the rear door trim pad veneer panel, see sub-sec-
. Undo and remove the upper trim panel securing screws.
. Lift the panel to release from the door mounting and re-
. Undo and remove the chrome strip securing screws.
. Remove the chrome strip.
Undo and remove the top channel securing nuts.
. Displace and remove the top channel assembly.
. Place the trim pad aside.
. Place new trim pad to the front.
. Fit the upper channel to the trim pad.
. Fit and tighten the channel securing nuts.
. Fit the chrome strip.
. Fit and tighten the chrome strip securing screws.
Fit the trim pad and fully seat on the door mounting posi-
. Fit and tighten the trim pad securing screws.
. Refit the veneer panel.
Rear Door Upper Trim Pad, Renew
tion 13.2.2.
move the panel.
tion.
13.2.5 Rear Door Window Lift Switch Veneer Panel,
Renew
SRO 76.47.34 0
. Displace and remove the window lift assembly end cover
9 Undoand removetheveneer panel to switch assemblyse-
. Displace and remove the veneer panel from the forward
trim pad, Fig. 2.
curing screw.
securing clip. Place panel aside.
clip.
. Fit and fully seat new veneer panel to the forward securing
. Fit and fully tighten the panel securing screw.
. Fit and fully seat the switch assembly end trim pad.
Fig. 1
Issue 1 August 1994 X300 VSM 3 ~~ ~~

Body Components & Trim -
13.2.6
SRO 76.34.06/90
Remove the rear door armrest, see sub-section 13.2.8.
From inside the door pocket, release the puddle lamp (1
. Disconnect the multi-plugs (1 Fig. 2) and removethe lamp.
. Carefully displace the trim pad (2 Fig. 1) from the door re-
. Displace trim pad from the upper retaining tang (3 Fig. 1).
Disconnect the door speaker multi-plug (2 Fig. 2) and the
9 Feed the lamp harness through the trim pad and lowerthe
. Position the trim pad to the vehicle.
. Feed the puddle lamp harness through the trim pad.
Connect the window lift switch and speaker multi-plugs.
. Locate the trim pad upper retaining tang.
. Fit and fully seat the trim pad retaining clips.
Place the puddle lamp to position.
. Connect the lamp multi-plugs.
. Fit and align the puddle lamp to the door pocket and se-
Refit the armrest.
Rear Door lower Trim Pad- Remove For Access
And Refit
Fig. 1) securing quarter turn fastener.
taining clips.
window
lift switch multi-plug (3 Fig. 2).
trim pad assembly.
cure with the lamp securing quarter turn fastener.
13.2.7 Rear Door lower Trim Pad, Renew
SRO 76.34.06
. Remove the rear door armrest, see sub-section 13.2.8.
. From inside the door pocket, release the puddle lamp (1
Disconnect lamp multi-plugs (1 Fig. 2) and remove lamp.
Displace the trim panel (2 Fig. 1) from door retaining clips.
. Displace trim pad from the upper retaining tang (3 Fig. 1).
. Disconnect the door speaker multi-plug (2 Fig. 2) and the
. Feed the lamp harness through the trim pad and lowerthe
. Remove the rear door pocket, see sub-section 13.2.9.
. Displace and remove the retaining clips and remove the
. Place the new door trim pad to the front.
Fit and fully seat the trim pad retaining clips.
. Refit the rear door pocket.
. Position the trim pad to the vehicle.
. Feed the puddle lamp harness through the trim panel.
. Connect the window lift switch and speaker multi-plugs.
. Locate the trim pad upper retaining tang.
. Fit and fully seat the trim pad retaining clips.
. Place the puddle lamp to position.
Connect the lamp multi-plugs.
. Fit and align the puddle lamp to the door pocket and se-
. Refit the armrest.
Fig. 1) securing quarter turn fastener.
window
lift switch multi-plug (3 Fig. 2).
trim pad assembly.
trim..
cure with the lamp securing quarter turn fastener.
Fig. 1
J76-1085
Fig. 2
0
0
0
0
4 X300 VSM Issue 1 August 1994

Body Components & Trim 4-5
13.2.8 Rear Door Armrest, Renew
SRO 76.34.23
. Displace and remove the armrest securing screw hole
. Undo and remove the armrest securing screws (2 Fig. 1)
. Remove the armrest screw hole plastic finishers (3 Fig. 1).
. Undo and remove the chrome finisher securing screws.
. Undo and remove the armrest inner black finisher secur-
ing screws.
. Displace and remove the finisher.
. Place the armrest aside.
. Place the new armrest to the front.
. Fit and align the inner trim finisher.
Fit and tighten the finisher securing screws.
. Fit and align the armrest chrome finisher.
. Fit and tighten the finisher securing screws.
. Fit and seat armrest securing screw hole plastic finishers.
. Position the armrest assembly. Fit and tighten the armrest
. Fit and seat the armrest screw hole plastic finisher covers.
plastic finisher covers
(1 Fig. 1).
and remove
the armrest assembly.
securing screws.
13.2.9 Rear Door Pocket, Renew
SRO 76.34.28
. Remove the rear door armrest, see sub-section 13.2.8.
. Remove the lower trim pad, see sub-section 13.2.6.
. Undo and remove the rear door pocket to trim pad secur-
. Displace and remove the rear window lift switch assembly
. Undo and remove the veneer panel to switch assembly se-
. Displace and remove the veneer panel from the forward
. Undo and remove the switch assembly securing screws /
. Displace and remove the switch assembly.
. Undo and remove the speaker securing screws and re-
. Displace and remove the speaker grille.
. Place the door pocket aside.
. Place new rear door pocket to the front.
. Fit and fully seat the speaker grille.
. Position the speaker and fit the speaker securing screws.
. Fit and align the window lift switch assembly.
. Fit and tighten the switch assembly securing screws/nuts.
. Fit and fully seat the veneer panel to the front securing clip.
. Fit and tighten the veneer panel securing screw.
. Fit and fully seat the switch end cover trim pad.
9 Position the door pocket to lower trim pad and fit and
tighten the door pocket securing screws.
. Refit the door lower trim pad.
Refit the rear door armrest.
ing screws (Fig. 2). Remove the door pocket.
end cover
trim pad (Fig. 3).
curing screw (Fig. 3).
securing clip (Fig. 3).
nuts (Fig. 3).
move the speaker.
\L--
I
J76-771
Fia. 1
J76
J76
Fig. 2
.713
Fia. 3
X300 VSM 5 Issue 1 August 1994