JAGUAR XJ6 1994 2.G Workshop Manual

Body Components & Trim e
Remove the battery cover. Disconnect the battery.
. Remove the console ashtray, see subsection 13.3.28.
. Remove console veneer panel, see subsection 13.3.24.
. Remove the gear selector ident plate securing screws.
. Carefully reposition the radio console assembly from the
mounted position.
. Disconnect the assembly harness multi-plugs.
. Disconnect the antenna co-axial connector.
Undo and remove the ground lead to radio securing nut.
. Reposition the ground lead from radio stud.
. Disconnect the radio harness multi-plugs.
. Reposition the radio harness from the center console.
. Displace the radio console assembly.
. Remove the radio assembly from the console.
. Remove the radio retaining plate.
Undo and remove the air conditioning control module se
-
curing screws.
. Displace and remove the module.
. Undo and remove switch/clock module securing screws.
. Displace and remove the module assembly.
. Place the radio console aside.
. Place the new radio console to the front.
. Fit and fully seat the switch /clock module to the console.
. Fit and tighten the module securing screws.
. Fit and fully seat air conditioning module to the console.
. Fit and tighten the securing screws.
. Fit and fully seat the radio mounting plate to the console.
. Place the radio console to the center console position.
. Place the radio to the center console position.
* Route the radio harness / multi-plugs through the radio
. Connect the radio harness multi-plugs.
8 Connect the radio console harness multi-plugs.
. Route the radio ground and antenna leads through the
. Fully seat the radio console in the mounted position.
Reposition the ground lead to radio securing stud.
Fit and tighten the securing nut.
Connect the antenna co-axial to the radio.
. Reposition the excess harness / leads into the radio
mounting hole, ensuring that the harnesses are posi- tioned to allow the radio to be pushed fully home.
console
into the center console position.
radio console.
Fit and tighten the securing screws.
. Fully seat the radio into the console.
. Reposition and fit the selector ident plate.
. Fit and tighten the ident plate securing screws.
. Refit the console veneer panel. I
13.3.10 Radio Console, Renew
SRO
76.25.15
Issue 1 August 1994 16 X300 VSM

Body Components & Trim
13.3.11 Console Glove Box, Renew
SRO
76.25.16
. Remove the console glove box lid, see subsection
= Undo and remove the glove box/ ashtray securing screws.
. Carefully displace the ashtray upwards for access.
. Displace and remove the ashtray lid catch.
. Displace and reposition the glove box assembly.
. Disconnect the security valet switch harness multi-plug.
. Remove the glove box.
. Displace and remove the valet switch.
. Displace and remove the glove box lid checkarm.
Place the glove box aside.
. Place the new glove box to the front.
. Fit and fully seat the checkarm guide to the glove box.
. Fit and align the checkarm to the glove box.
. Fit and fully seat the valet switch to the glove box.
. Align and affix a security sticker to the glove box.
= Align and affix a cassette storage foam pad.
Place the glove box assembly into position.
. Reconnect the valet switch harness multi-plug.
. Fit and fully seat the glove box assembly.
. Fit and align the lid latch.
. Reposition and fit the ashtray.
. Fit and tighten the ashtray securing screws.
. Refit the glove box lid.
13.3.12.
Place the glove box to the front.
Displace and remove the glove box
lid checkarm guide.
Issue 1 August 1994 X300 VSM 17

Body Components & Trim -
13.3.13 Console Glove Box Lid Hinge, Renew
SRO 76.25.20
. Open the console glove box lid.
Undo and remove the glove box lid checkarm to lid secur-
. Reposition the checkarm.
. Undo and remove the glove box lid to console securing
. Displace and remove the glove box lid assembly.
. Place the lid assembly to the front.
. Undo and remove the lid inner securing screws.
. Displace and remove the lid inner.
. Displace and remove the lid latch release lever.
Undo and remove the lid hinge securing screw.
Displace and remove the hinge.
Fit and align the new lid hinge.
. Fit and tighten the lid hinge securing screw.
Fit and align the lid latch release lever.
. Fit and fully seat the lid inner to the lid.
. Fit and tighten the inner lid securing screws.
. Fit and align the lid assembly to the console.
. Fit and tighten the lid to console securing screws.
. Align the lid checkarm to the lid.
. Fit and tighten the checkarm securing screw.
. Close the glove box lid.
ing
screw.
screws.
13.3.14 Cupholder Trim Panel, Renew
SRO 76.25.21
. Open the cupholder.
. Undo and remove the cupholder trim panel securing
screws.
. Displace and remove the trim panel assembly by releasing
the lower edge and then displacing upwards.
Carefully fit and fully seat the new trim panel.
. Ensure the panel is correctly seated to the base.
. Fit and tighten the trim panel securing screws.
. Close the cupholder.
X300 VSM 19 Issue 1 August 1994

Body Components & Trim d-!P
13.3.15 Cupholder, Renew
SRO 76.25.22
. Remove the cupholder trim panel, see sub-section 13.3.1 4.
. Displace and reposition the cupholder assembly from
base (cupholder remains captive by spring).
. Using a suitable hook, disconnectthespringfromthe base
and remove the cupholder.
. Disconnect the return spring from the cupholder.
. Place the cupholder aside.
9 Place the new cupholder to the front.
. Connect the return spring to the cupholder.
. Place the cupholder into position.
. Using a suitable hooktool, connect the return spring to the
. Reposition and fit the cupholder assembly to the base.
. Refit the cupholder trim panel.
base.
13.3.16
Cupholder Latch, Renew
SRO 76.25.23
. Remove the console glove box lid, see sub-section
Undo and remove the inner lid securing screws.
Displace and remove the inner lid.
. Open the cupholder.
. Undo and remove the cupholder latch securing screw.
. Displace and remove the latch assembly.
. Fit and align the new latch assembly to the lid.
. Fit and tighten the latch securing screw.
. Fit and align the lid inner to the lid.
. Fit and tighten the inner lid securing screws.
. Close the cupholder.
. Refit the the console glove box lid.
13.3.12.
issue 1 August 1994 20 X300 VSM

Body Components & Trim ~
issue 1 August 1994 X300 VSM 21
13.3.17 Fascia Board, Renew
SRO 76.46.01
. Remove
the battery cover and disconnect the battery.
Remove the drivers side and passenger side underscuttle
pads, see sub
-sections 13.3.19 and 13.3.20.
. Remove the drivers airbag module, see section 15.5.
Remove the steering wheel, section 10.
Remove the drivers side and passenger side fascia closing
. Remove the fascia center veneer panel, see subsection
Remove the fascia board for access, see subsection
. Disconnect the air conditioning differential potentiometer
Remove the differential potentiometer assembly.
. Displace and reposition the through panel connectors
from the fascia assembly.
. Displace the fascia vent motor / gearbox assemblies har- ness multi-plug from the mounting bracket.
. Disconnect and reposition the fascia harness to console
harness
multi-plug from the mounting bracket.
. Disconnect the BPU harness multi-plugs.
Remove the tiestraps securing the harness to the fascia.
. Reposition the fascia on a bench.
= Displace and reposition the solar sensor assembly from
Disconnect the solar sensor harness multi-plug.
Remove the solar sensor assembly.
= Undo and remove the defrost vents securing screws.
Displace and reposition the defrost vent assemblies.
. Disconnect the tweeter speaker harness multi-plugs.
. Remove the defrost vent assemblies.
. Displace the fascia harness grommet from the fascia.
. Route the harness through the aperture.
Remove the fascia harness assembly.
. Undo and remove passenger airbag deployment door to
fascia securing bolts ( one bolt is removed with the fascia).
. Displace and remove the deployment door assembly.
. Undo and remove the passenger airbag module to fascia
. Displace and remove the airbag module assembly.
. Undo and remove the airbag module I BPU mounting
bracket assembly to fascia securing nuts 1 bolts.
= Displace and remove the mounting bracket assembly.
. Retrieve the spacing washers.
. Displace and remove the side vent outlets from the fascia.
. Displace and remove the side vent ducts securing clips.
. Displace and remove the side vent ducts.
. Undo and remove the center vent flap assembly to fascia
. Displace and remove the center vent flap assembly.
Undo and remove fascia location bracket securing nuts.
Displace and remove the location bracket.
panels, see
sub
-sections 13.3.22 and 13.3.21.
13.3.23. 13.3.17.
harness multi
-plug.
the fascia.
securing bolts.
securing nuts.

Body Components & Trim -
. Undo and remove the defrost vents clip location bracket
9 Displace and remove the clip location brackets.
Remove the defrost vent spire clips from the fascia.
Place the fascia aside.
. Place a new fascia on the bench.
. Fit and fully seat the defrost vent spire clips.
. Fit and align the defrost vent clip location brackets.
Fit and tighten the location brackets securing screws.
. Fit and align the fascia location brackets to the fascia.
. Fit and align the location bracket securing nuts.
. Fit and align the center vent flap assembly.
. Fit and tighten the flap assembly securing nuts.
. Fit and align the side vent ducts to the fascia assembly.
. Fit and fully seat the side vent ducts securing clips.
Fit and fully seat the side vent outlets to the fascia.
Fit and align the airbag module/BPU mounting bracket as-
. Fit and tighten the airbag module/ BPU mounting bracket
. Fit and align the airbag module to the fascia.
. Fit and tighten the airbag module securing bolts.
. Fit and align the airbag deployment door assembly to the
. Fit but do not fully tighten the door securing bolts.
. Align the door assembly to the fascia.
. Finally tighten the door securing bolts.
. Position the harness. Route the harness speaker / solar
sensor multi-plugs through the aperture in the fascia.
. Fully seat the harness grommet to the fascia aperture.
. Route the tweeter speaker harnesses along the defrost
vent aperture.
. Place the defrost vent assemblies to the fascia.
. Connect the speaker harness multi-plugs to the speakers.
Reposition and fit the vent assemblies to the fascia.
. Fit and tighten the vent securing screws.
Place the solar sensor assembly to the fascia.
. Reconnect the solar sensor harness multi-plug.
. Fully seat the solar sensor assembly to the fascia.
. Reposition the fascia assembly on the bench.
. Secure the harness to the fascia assembly using tiestraps.
. Reconnect the BPU harness multi-plugs.
. Reposition and fit the fascia harness to console harness
. Reconnect the fascia vent motor/gearboxassemblies har-
securing screws.
sembly and align the spacers.
securing nuts
/ bolts.
fascia.
multi
-plug to the mounting bracket.
ness
multi-plug.
X300 VSM Issue 1 August 1994 22

Body Components & Trim
. Reposition and fit the motor/gearbox assemblies harness
. Fully seat the through panel connectors to the fascia.
. Place the air conditioning differential potentiometer to the
fascia and route the differential potentiometer harness
through the vent aperture.
. Reconnect the differential potentiometer harness multi-
Plug.
Refit the fascia board.
. Refit the center veneer panel.
. Refit the fascia closing panels.
. Refit the steering wheel.
. Refit the drivers airbag module.
. Refit the underscuttle pads.
. Reconnect the battery and refit the battery cover.
multi
-plug
to the mounting bracket.
X300 VSM 23 Issue 1 August 1994

~~ Body Components & Trim
e 13.3.18 Fascia 6oard - Remove
For Access And Refit
SRO 76.46.01/90
. Remove the battery cover. Disconnect the battery.
Remove the drivers side and passenger side underscuttle
. Remove the drivers airbag module, see section 15.5.
. Remove the steering wheel, section 10.
9 Remove the drivers side fascia closing panel, see sub-sec-
. Remove the passenger side fascia closing panel, see sub-
. Remove the fascia center veneer panel, see subsection
. Undo and remove the fascia tie bar securing nuts.
. Displace the tie bars.
. Undo and remove the instrument housing /fascia switch-
. Reposition the multi-plug mounting bracket.
. Disconnect the steering column control module multi-
. Disconnect the fascia switchpack harness multi-plugs.
. Displace and reposition the instrument pack for access.
. Disconnect the instrument pack harness multi-plugs.
. Remove the instrument pack / fascia switchpack assem-
. Disconnect the right hand fascia harness to cabin harness
. Disconnect the column switchgear and column motors
Disconnect the ignition switch harness multi-plug.
. Disconnect the exciter coil harness multi-plug.
. Disconnect the speaker tweeter harness multi-plug.
. Disconnect the speed control control module harness
. Undo and remove the fascia to center console securing
. Displace and remove the passenger side outlet duct.
. Disconnect the fascia harness to console harness multi-
9 Disconnect the let3 hand fascia harness to cabin harness
. Undo and remove the fascia ground eyelets to bodysecur-
. Displace and reposition the ground eyeletsfrom the stud.
. Displace and reposition the airbag control module from
Undo and remove the fascia assembly lower securing nut.
. Undo and remove the fascia outer body bracket to fascia
Carefully displace the fascia rearwards.
pads, see
sub
-sections 13.3.19 and 13.3.20.
tion 13.3.22.
section 13.3.21.
13.2.23.
pack securing screws.
0 plugs.
bly.
multi
-plug.
harness multi
-plug.
multi
-plug.
screws.
0 plugs.
multi
-plug.
ing nut.
the mounting bracket.
securing bolts.
m
0
X300 VSM Issue 1 August 1994 24

Body Components & Trim -
. From behind the fascia passenger side, disconnect the
passenger airbag harness multi-plug.
. With assistance, remove the fascia from the vehicle and
place on a suitably protected bench.
Place the fascia
in position in the vehicle with the center
location peg correctly engaged.
Reconnect the passenger airbag module harness multi-
Plug.
. Carefully fit and align the fascia to the mounting position.
. Fit and tighten the fascia to outer body brackets securing
bolts.
Fit and tighten the fascia assembly lower securing nut.
Reposition and
fit the airbag control module to the mount-
ing bracket.
Reposition and fit the fascia harness ground eyelets to the
ground stud.
Fit and tighten the ground eyelet securing
nut.
harness multi-plug. . Reconnect the left hand fascia harness to cabin housing
. Reconnect the fascia harness to console harness multi- plugs.
Fit and align the passenger side outlet duct.
. Fit and tighten the fascia to console securing screws.
. Reconnect the speed control harness multi-plug.
. Reconnect the speaker tweeter harness multi-plug.
. Reconnect the exciter coil harness multi-plug.
Reconnect the column switchgear and column motor har-
. Reconnect the right hand fascia harness to cabin harness
. Place the instrument pack / fascia switchpack in position.
. Reconnect the instrument pack harness multi-plugs.
. Reposition and fitthe instrument packassemblytothefas-
cia.
Reconnect the fascia switchpack harness multi-plugs.
Reconnect the steering column harness multi
-plugs.
. Reposition and fit the switchpack harness multi-plug mounting bracket.
ness
multi
-plugs.
multi-plug.
. Fit and tighten the instrument pack/ switchpack securing
bolts.
- Fit and align the fascia tie bars.
. Fit and tighten the tie bar securing nuts.
9 Refit the center veneer panel.
Refit the fascia closing panels.
. Refit the steering wheel.
. Refit the drivers airbag module.
. Refit the underscuttle pads.
. Reconnect the battery and refit the battery covers.
Issue 1 August 1994 X300 VSM 25