LAND ROVER FRELANDER 2 2006 Repair Manual

2. CAUTION: Make s ure that the mati ng faces areclean and free of corrosi on and foreign mat eri al .
Inst all t he s pecial t ool and s eal as s embly i ntot he acces ory drive s haft .Inst all t he s eal .
2.
Inst all t he acces sory dri ve pul ley.
Refer t o: Acces sory Dri ve Pulley (303-05A Acces s ory Drive - I6 3.2LPetrol, Removal and Ins tall ati on).
3.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
4.

Publi s hed: 11-May-2011
Accessory Drive - I6 3.2L Petrol - Rear End Accessory Drive (READ)
Removal and Inst all ati on
Special T ool(s)
303-1487Cyli nder Bl ock Pry Tool
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Refer t o: Timi ng Component s Hous i ng (303-01A Engine - I6 3.2LPetrol, Removal and Ins tall ati on).3.
Refer t o: Generator - I6 3.2L Pet rol (414-02 Generator andRegulator, Removal and Ins t allat ion).4.
5.
6.

7.
8.
Speci al Tool (s ):
303-1487 9.

10. NOTE: Make sure t hat al l traces of t he old s ealantare removed from the mati ng faces.10.
Installation
1.

Stage 1:
Stage 2:
Apply a 2.5mm bead of sealant STC50550
(Loct it e 5900) t o t he areas s hown. 2.
T orque:
10 Nm 24 Nm3.
T orque:
45 Nm 4.

T orque:
10 Nm 5.
6.
Refer t o: Generator - I6 3.2L Pet rol (414-02 Generator and
Regulator, Removal and Ins t allat ion).
7.
Refer t o: Timi ng Component s Hous i ng (303-01A Engine - I6 3.2L
Petrol, Removal and Ins tall ati on).
8.
Lower the vehicle.
9.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
10.

Publi s hed: 11-May-2011
Accessory Drive - TD4 2.2L Diesel -
Torque SpecificationsDescriptionNmlb-ft
Acces s ory drive belt t ensi oner retaini ng bol t4533
Acces s ory drive belt i dler ret aining bolt4533

Publi s hed: 11-May-2011
Accessory Drive - TD4 2.2L Diesel - Accessory Drive
Des cript ion and Operat ion
COMPONENT LOCATION
ItemPart NumberDescription
1-Power s t eering pump2-Access ory dri ve bel t
3-Generat or
4-Air Condi ti oni ng (A/C) compres s or5-Idler pull ey
6-Cranks haft drive pull ey
7-Aut omati c t ens ioner
OVERVIEW
A combined cranks haft pulley and tors i onal vibrat ion damper dri ve t he engi ne mounted acces s ory component s via a 6ri bbed pol yvee drive belt . The dri ve bel t is routed around the acces s ory component pul leys, and i s mai nt ained i n ful lcont act by an aut omati c t ens ioner and idl er pul ley.
AUTOMATIC TENSIONER
The automat ic t ensi oner compri ses a deflect ion pull ey mount ed t o a s pring l oaded pivot arm. The tens ioner is l ocat ed ont he longes t s ide of t he drive belt between the cranks haft and power s t eering pump pul leys . The aut omati c t ens ionerpre-loads the drive bel t in order t o drive t he acces sory components , wi thout belt s li p occurring.
The automat ic t ensi oner als o provi des the means to remove and ins t al l the drive belt.
IDLER PULLEY
The idl er pul ley is locat ed below the generat or pul ley, adjacent t o t he aut omati c t ens ioner. The i dler pulley deflects t hedri ve bel t direct ion t o i ncreas e t he wrap angl e around t he generator and power s teeri ng pump pull eys .

Publi s hed: 11-May-2011
Accessory Drive - TD4 2.2L Diesel - Accessory Drive
Diagnosi s and Tes ti ng
Principles of Operation
For a detail ed descripti on of the Front End Access ory Dri ve (FEAD), refer t o t he relevant Descripti on and Operat ion s ect ionof the workshop manual.REFER to: Acces s ory Drive (303-05B Acces s ory Drive - TD4 2.2L Dies el, Des cript ion and Operat ion).
Inspection and Verification
1. Verify t he cus t omer concern.1.
2. Vis ually ins pect for s ys tem int egrit y and obvi ous s igns of damage.2.
Visual Inspection
Mechanical
FEAD beltFEAD belt t ensi onFEAD belt t ensi onerFEAD belt pull eysFEAD belt pull ey s eal s
3. If an obvious cause for an obs erved or report ed concern is found, correct t he caus e (if pos s ible) beforeproceeding t o t he next s t ep3.
4. If t he caus e is not vis ually evi dent , verify t he sympt om and refer t o t he Sympt om Chart.4.
Symptom Chart
SymptomPossible CauseAction
FEAD belt nois e ors quealFEAD belt pull ey(s )Lubricant or othercont ami nat ionFEAD belt
Check for pull ey alignment , freedom of rotat ion and damage. Repai ror i ns t all new part s as requi red.REFER t o: Access ory Dri ve Belt (303-05B Acces sory Dri ve - TD4 2.2LDi esel , Removal and Ins t allat ion) /Acces s ory Drive Bel t Tens ioner (303-05B Acces sory Dri ve - TD4 2.2LDi esel , Removal and Ins t allat ion) /Acces s ory Drive Bel t Idl er Pul ley (303-05B Acces sory Dri ve - TD42.2L Dies el, Removal and Ins tall ati on).Check FEAD belt for contami nat ion. If cont aminated, ins t al l a newbelt .REFER t o: Access ory Dri ve Belt (303-05B Acces sory Dri ve - TD4 2.2LDi esel , Removal and Ins t allat ion).Check FEAD belt for correct appli cat ionFEAD belt does nothold tens ionFEAD belt cracking ordamagedTensi oner worn ordamaged
Ins pect FEAD belt for cracking or damage. Ins tal l a new belt asrequi red.REFER t o: Access ory Dri ve Belt (303-05B Acces sory Dri ve - TD4 2.2LDi esel , Removal and Ins t allat ion).Check FEAD belt t ens ioner for damage and correct operat ion. Ins t al la new FEAD belt t ens i oner as requi red.REFER t o: Access ory Dri ve Belt Tensi oner (303-05B Acces s ory Drive -TD4 2.2L Dies el, Removal and Ins tal lati on).
Component Tests
FEAD belt tensioner
Stat ic
The only checks requi red for the FEAD bel t tens ioner are for st ick, grab or bind.
1. Remove the drive belt i n t he area of t he t ens ioner.1.
2. Us ing t he correct t ool , rot at e t he t ens ioner from it s rel axed pos it ion t hrough it s full s troke and back t o t herelaxed posi ti on to make s ure t here i s no s t ick, grab or bind, and to make s ure t hat there is t ensi on on t het ensi oner s pri ng.
2.
3. If t he t ens i oner meet s the above cri teria, proceed to the dynamic t es t. If the tens ioner does not meet t he abovecrit eria ins tall a new t ens ioner.REFER t o: Access ory Dri ve Belt Tensi oner (303-05B Acces s ory Drive - TD4 2.2L Dies el, Removal and Ins tall ati on).
3.
Dynamic
The FEAD belt t ens i oner can be checked dynami cal ly as foll ows:
W i th the engine running, obs erve drive belt t ensi oner movement , the FEAD belt t ensi oner s hould move (res pond) when theair condi ti oni ng clut ch cycles (if equipped), t he FEAD bel t tens ioner s hould move (res pond) when t he engi ne s peed isincreas ed rapi dl y. If t he dri ve bel t tens ioner movement i s errati c wit hout ai r condit ioni ng cl utch cycl ing or engineaccelerati on, a pul ley or s haft may be bent , or di st ort ed. Excess i ve drive bel t ri deout (uneven dept h of grooves in the drivebelt ) can al s o caus e exces s ive drive belt t ensi oner movement. Check condi ti on by instal ling a known good bel t.REFER to: Acces s ory Drive Bel t (303-05B Acces s ory Drive - TD4 2.2L Di es el, Removal and Ins t al lat ion).

FEAD belt
1. W i th the engine off, check routi ng of the drive belt .REFER t o: Access ory Dri ve (303-05B Access ory Dri ve - TD4 2.2L Di esel , Des cri pti on and Operati on).1.
2. Ins pect t he dri ve belt t ens i oner wear indicator t o confirm the drive belt i s wi thin operati ng range. Ins tal l a newdrive belt as necess ary .REFER t o: Access ory Dri ve Belt (303-05B Acces sory Dri ve - TD4 2.2L Dies el , Removal and Inst all at ion).
2.