LAND ROVER FRELANDER 2 2006 Repair Manual

Onl y t ighten t he nut fi nger t ight at t hi s s tage.
Inst all t he cat alys t.
Inst all t he DPF.
Refer t o: Dies el Parti cul at e Fil ter (DPF) (309-00B Exhaus t Sys tem -
TD4 2.2L Dies el, Removal and Inst all ati on).
5.
Tight en the nut clampi ng the cat alyst to t he t urbocharger.
T orque: 10 Nm 6.
Inst all t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
7.
Connect t he heat ed oxygen s ens or (H02S) el ect ri cal connect or.
8.
9. CAUTION: Make s ure that the wiring harnes s es are correct ly
rout ed.
Connect t he temperature s ens or electrical connect or.
9.
Inst all t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m and
Ornament ati on, Removal and Ins tal lat ion).
10.

Publi s hed: 11-May-2011
Exhaust System - TD4 2.2L Diesel - Exhaust System
Removal and Inst all ati on
Removal W ARNING: Observe due care when worki ng near a hot exhaust s ys tem.
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
All vehicles
1. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Vehicles with petrol engine T orque:
25 Nm 2.
Vehicles with diesel engine T orque:
40 Nm 3.
All vehicles

4. W ARNING: Thi s s tep requi res t he aid of
another technician.
4.
Vehicles with petrol engine Remove and dis card t he gas ket .
5.
All vehicles 6. NOTE: Do not dis ass embl e further if t he component i s removed
for acces s onl y.
Remove t he rubber mount s .
6.
Installation To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Exhaust System - TD4 2.2L Diesel - Diesel Particulate Filter (DPF)
Removal and Inst all ati on
Removal
W ARNING: Observe due care when worki ng near a hot exhaust s ys tem.
Rais e t he vehicle on a li ft .1.
Remove t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,Removal and Ins tall ati on).
2.
Remove t he exhaus t sys t em.
Refer t o: Exhaus t Sys t em (309-00A Exhaus t Sys t em - I6 3.2L Pet rol ,Removal and Ins tall ati on).
3.
4. CAUTIONS:
Mark t he components to ai d ins t al lat ion.
Al ways pl ug any open connect ions t o preventcont ami nat ion.
4.
5.

6. CAUTION: Di scard the nut s.6.
7.

8.
9. CAUTION: Before dis connecti ng or removing t he
component s, make sure t he area around t he joi nt faces
and connecti ons are clean. Plug open connecti ons to
prevent cont aminati on.
9. 10. CAUTION: Before dis connecti ng or removing
t he components , make s ure the area around t he joi nt
faces and connecti ons are cl ean. Plug open connect ions
t o prevent cont aminati on.
10.
Installation Apply ant i-sei ze compound t o t he s ens or and pipe union t hread.
Refer t o: Specificati ons (303-08B Engine Emis si on Control - TD4 2.2L
Di es el, Specifi cat ions ).
1.
Inst all t he temperat ure sens or.
T orque: 35 Nm 2.

Inst all t he pres sure s ensi ng pipes .
T orque: 25 Nm 3.
Inst all t he pipe clamp.
T orque: 10 Nm 4.
5. W ARNING: Make sure t hat new nut s are ins tal led.
CAUTION: Make s ure that t he mati ng faces are cl ean and free
of foreign mat eri al .
• NOTE: Inst all a new gas ket.
Inst all t he dies el parti culat e fil ter.
T orque: 25 Nm 5.
6. CAUTION: Make s ure that the wiring harnes s es are correct ly
l ocated.
Connect t he temperature s ens or electrical connect or.
6.
7. CAUTIONS: Make s ure that t he ins tal lat ion marks are al igned.
Secure t he high press ure hose wit h a cli p.
Connect t he s ens or hoses .
7.
Inst all t he exhaus t sys t em.
Refer t o: Exhaus t Sys t em (309-00A Exhaus t Sys t em - I6 3.2L Pet rol ,
Removal and Ins tall ati on).
8.
Inst all t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
9.

Publi s hed: 11-May-2011
Exhaust System - TD4 2.2L Diesel - Diesel Particulate Filter (DPF)
Differential Pressure Sensor
Removal and Inst all ati on
Removal W ARNING: Observe due care when worki ng near a hot exhaust s ys tem.
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
2. 3.
CAUTIONS: Make s ure that t hes e component s are ins tal led t o
t he noted removal pos it ion. Al ways pl ug any open connect ions t o prevent
cont ami nat ion.
T orque: 6 Nm 3.
Installation To i nst all , revers e t he removal procedure.
1.

Publi s hed: 27-May-2011
Fuel System - General Information - Fuel Tank Draining
General Procedures
• W ARNINGS:
Place t he vehi cle i n a wel l vent ilat ed, quarant ined area and arrange ' No Smoki ng/Petrol Fumes ' si gns about t hevehi cl e.
Do not carry or operate cel lular phones when working on or near any fuel rel at ed component s. Hi ghl y flammablevapors are al ways pres ent and may ignit e. Fai lure to foll ow t hese ins truct ions may res ul t in pers onal injury.
Do not s moke or carry li ght ed t obacco or open flame of any type when worki ng on or near any fuel relat edcomponents . Hi ghl y fl ammable vapors are al ways present and may i gnit e. Fail ure t o foll ow t hes e i nst ructi ons may res ult inpers onal i njury.
The s pil ling of fuel is unavoi dabl e duri ng thi s operati on. Ens ure t hat all neces s ary precauti ons are t aken to preventfi re and expl os i on.
CAUTION: Before dis connecti ng or removing component s , ens ure the area around t he joint faces and connect ions areclean. Pl ug open connect ions t o prevent cont aminat ion.
• NOTE: It is pos s ible that up t o 18 l it res of fuel may be left i n t he tank after drai ning.
Open t he fuel fill er door and remove the cap.1.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-01 Bat tery, Mount ing and Cables ,Speci fi cat ions ).
2.
Connect t he fuel t ank drain equipment ground cable t o t he vehi cle.3.
4. W ARNING: Fuel may s t ill be present i n t he fuel tank afterdrai ning.
Remove t he fuel from t he fuel t ank, via the fil ler neck, us ing t he fuelt ank draining equi pment . Fol low the manufact urer's operati ngi ns t ructi ons .
4.
To i nst all , revers e t he removal procedure.5.

Publi s hed: 11-May-2011
Fuel System - General Information - Fuel System BleedingTD4 2.2L Diesel
General Procedures
Special T ool(s) 310-163
Bl eeder, Fuel Sys t em
• W ARNINGS: Avoid flames , s parks or li ght ed s ubs t ances .
W ai t for a mini mum of 1 minute aft er the engine has s t opped before carryi ng out any
repair t o t he fuel inject ion
s ys t em. CAUTION: Make s ure that the area around t he component is cl ean and free of forei gn m
at erial .
This procedure is neces s ary if any of the foll owing fuel s yst em
component s are removed, di sconnect ed or replaced: Fuel tank, low
pres s ure fuel lines or t he fuel fi lt er.
1.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m and
Ornament ati on, Removal and Ins tal lat ion).
2. 3.
CAUTIONS: Ext reme cl eanli ness must be exerci sed when
handl ing t hese components . Be prepared t o collect es caping fuel.
Di sconnect t he fuel li ne.
3. 4. CAUTION: Be prepared to col lect escaping fuel .
• NOTE: Make s ure that t he fuel fl ow direct ion arrow on
t he s pecial t ool i s pointi ng t owards t he fuel fi lt er.
Inst all t he s pecial t ool between the fuel s upply
l ine and t he fuel fi lt er.
Speci al Tool (s ): 310-163 Pri me t he fuel fil ter by s queezing the hand
pump s everal ti mes unti l the pump is hard. 4.
Remove t he s pecial t ool s. 5.