MAZDA PROTEGE 1992 Workshop Manual

REAR WINDOW GLASS S
9MUOSX-09
Note
l If the glass is not to be reused, a tool like that shown
in the figure may be used.
Insert the blade in the sealant, and pull on the bars.
Installation Note
Rear window glass
1. Cut away the old sealant with a razor knife so that 1 to 2mm
(0.04 to 0.08 in) of sealant remains around the circumfer-
ence of the frame. If all the sealant has come off in any one
place, apply primer after degreasing, and allow it
approx.
30 minutes
to dry. Then put on new sealant to create a
2mm (0.08 in) layer.
2. Carefully clean an area 5
cm (1.97 in) wide around the cir-
cumference of the glass and the bond on the body.
3. Bond a new dam along the circumference of the glass
7mm
(0.28 in) from the edge.
Caution
l Bond the dam securely and allow it to dry.
4. Apply primer with a brush to the bonding area of the glass
and the body, and allow it to dry for
approx. 30 minutes.
Caution
l Keep the area free of dirt and grease. Do not touch
the surface. If primer gets on the hands, remove it
immediately.
5. Install the spacers onto the body.
Caution
l Damaged spacers must be replaced.
S-65

S REAR WINDOW GLASS
03uosx-11
WOTEGk GLASS
SPACER
-lATCHBACk
GLASS
SPACER
mm (in
03uosx-11
6. Prepare the nozzle of the sealant gun so that it has a flange
that can run along the edge of the glass and a V from which
the sealant can flow. Once the primer is dry, apply the seal-
ant around the entire circumference of the glass to fill the
gap between the dam and the edge of the glass with a ridge
of sealant
12mm (0.47 in) high.
Keep the bead of sealant smooth and even, reshaping it
where necessary with a spatula.
7. Lift the glass into place. Push it in lightly toward the vehicle
to compress the sealant.
Caution
l Open the windows to prevent the glass from being
pushed out by air pressure if a door is closed.
Hardening time of repair seal
Temperature Surface hardening Time required until car
time can be put into service
5T (41 OF) Approx. 1.5 hrs 12 hrs
2o”c (6WF) Approx. 1 hr 4 hrs
35% (95OF) Approx. 10 min 2 hrs
8. Use a scraper to smooth away any sealant that oozes out.
Add more sealant to any points of poor contact.
9. Check for water leaks. If a leak is found, wipe the water off
well and add
sealant (BOO1 77 739) where needed.
S-66

-...
WINDSHIELD WIPER AND WASHER
WINDSHIELD WIPER AND WASHER
TROUBLESHOOTING GUIDE
Circuit Diagram
03uosx-114
S-67

WINDSHIELD WIPER AND WASHER
Wiper does not operate in Lo or Hi position
(With wiper relay)’
I
Check WIPER 20A fuse
Repair harness and replace fuse
VB: Battery voltage
OK
Turn ignition switch ON
Check for battery voltage at terminal-wires (L) of wiper
relay connector NG
- Repair harness (Fuse box-Wiper relay)
I OK
Check for battery voltage at terminal-wires (W) and
(G/W) of above connector
I Replace wiper relay (Refer to Section T)
OK
Disconnect wiper switch connector;
check for battery voltage at terminal-wires (W) and
W’J) Repair harness (Wiper relay -Wiper switch)
I OK
Check for continuity of above connector terminal-wire
(B) to ground
I
Repair harness (Wiper switch-Ground) 1
1 OK
Check wiper switch (Refer to
I Replace combination switch (Refer to Section T)
1 OK
Check for battery voltage at terminal-wires (L/W) and (R)
of wiper relay connector with switch as shown NG
Replace wiper relay (Refer to Section T)
l Lo : (L/W) Ve l Hi : (R) Ve
OK
1 I
Disconnect wiper motor connector; check for battery
voltage at terminal-wires (L/W) and (R) with switch as
shown
l !-0 : (L/w) VB l Hi : (R) VB NG
= Repair harness (Wiper relay-Wiper motor)
OK
Check continuity between wiper motor body and
ground NG
= Repair ground circuit of wiper motor body
Check wiper motor (Refer to page S-70)
*: U.S. with/without cruise control, Canada with cruise control
23UOSX-017
Wiper does not operate in Lo or Hi position
(Without wiper relay)’
Check WIPER 20A fuse
OK
Repair harness and replace fuse .-
S-68 Cont’d

WINDSHIELD WIPER AND WASHER S
Cont’d
Turn ignition switch ON t
VB: Battery voltage
Check for battery voltage at terminal-wire (L) of wiper
switch connector
I Repair harness (Fuse box-Wiper switch)
1 OK
Check for battery voltage at terminal-wires (L/W) and
(L/R) of wiper switch connector with switch as shown
l Lo : (L/W) va l Hi : (R) VB
I OK NG
= Check wiper switch (Refer to page S-71)
Disconnect wiper motor connector; check for battery
voltage at terminal-wires (L/W) and (R)
l Lo : (L/W) VB l Hi : (R) Ve NG
- Repair harness (Wiper switch-Wiper motor) L
J
OK
I
Check continuity between wiper motor body and
ground Repair ground circuit of wiper motor body
*: Canada without cruise control Check wiper motor (Refer to page S-70)
23UOSX-018
II Wiper automatic park function does not work
II
I t-
I 1 Turn ignition switch ON I
I
+
Check for battery voltage at terminal-wire (L) of wiper
motor connector
OK Repair harness (Fuse box-wiper motor)
Disconnect wiper motor and wiper switch connectors;
check for continuity between terminal-wire (L/Y) of
above connectors
OK Repair harness (Wiper motor-Wiper switch)
Reconnect wiper switch connector;
check for continuity between terminal-wires (L/Y) and
(L/W) of wiper motor connector Check wiper switch (Refer to page S-71)
Check wiper motor (Refer to page S-70)
I
23UOSX-019
One touch function (MIST) does not operate
Jl
Check wiper switch (Refer to page S-71)
I
03UOSX-118
S-69

WINDSHIELD WIPER AND WASHER
Intermittent function does not operate
(With wiper relay)*
i
Disconnect wiper relay connector;
check for continuity of terminal-wire (B) to ground
I Repair harness (Wiper relay-Ground)
OK
=j Replace wiper relay (Refer to Section T)
*: U.S. with/without cruise control, Canada with cruise control
03uosx-119
Intermittent function does not operate
(Without wiper relay)*
1
Disconnect wiper switch connector;
check for continuity of terminal-wire (B) to ground Repair harness (Wiper switch-Ground)
*: Canada without cruise control
Washer does not operate (Wiper operates OK)
1
I
wiper 1 -
repay Check for battery voltage at terminal-wire
Repair harness (Fuse box-Wiper switch) l
1 (L) of wiper switch connector J
1 OK
Check for battery voltage at terminal-wire (L/O) of
washer switch connector with washer switch ON Check washer switch (Refer to page S-71)
1
1 OK
Disconnect washer motor connector;
check for battery voltage at terminal-wire (L/O) with
washer switch ON Repair harness (Washer switch-Washer motor)
Check for continuity of above connector terminal-wire
(B) to ground Repair harness (Washer motor-Ground)
*l: Canada without cruise control
*2: U.S. with/without cruise control, Canada with cruise control
23UOSX-020
WIPER MOTOR
Inspection
Conductivity check
1. Disconnect the wiper motor connector.
2. Check for continuity between terminals with an ohmmeter.
--iizzs
In automatic park
Out automatic park
o---O: Indicates continuity

WINDSHIELD WIPER AND WASHER
. .
”
I I I
1 23UOSX-021

b
a
I-----
WASHER
TANK
‘WASHER MOTOP
23UOSX-02:
TYPE 1
TYPE 2 I
db
h d
13uosx-0’
Operation check
1. Disconnect the wiper motor connector.
2. Check operation by applying battery voltage to the termi-
nal of the motor.
Terminai
1 Operation speed
I
WASHER MOTOR
Inspection
Conductivity check
1. Disconnect the washer motor connector.
2. Check for continuity between terminals (a) and (b) with an
ohmmeter.
Operation check
1. Disconnect the washer motor connector.
2. Connect battery voltage to terminal (b) and ground termi-
nal (a).
3. Verify that the motor operates.
WINDSHIELD WIPER AND WASHER SWITCH
Inspection
1. Disconnect the windshield wiper and washer switch con-
nector. (Refer to Removal of combination switch; Section T.)
2. Check for continuity between terminals with an ohmmeter.
m: Indicates continuity
S-71

S WINDSHIELD WIPER AND WASHER
COMPONENTS
Removal / Installation
1. Disconnect the negative battery cable.
2. Remove in the order shown in the figure, referring to
Removal Note.
3. Install in the reverse order of removal, referring to Installation Note.
Note
l Refer to Section T for removal of the windshield wlper and washer switch (In combination switch)
and wioer relav.
8.8-14 N-m
(100-140 cm-kg,
87-122 in-lb)
Wiper Washer
1. Wiper arm cover 7. Washer tank assembly
2. Wiper arm and blade a. Washer tank
Adjustment Note . . . . . . . . . . . . . . . . . . . . . . . . . page S-73 b. Washer motor
3. Cowl grille Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . ..**.....
page S-71
Removal / Installation . . . . . . . . . . . . . . . . . . page S-53 c. Grommet
4. Baffle 8. Washer pipe
5. Wiper motor and bracket 9. Washer nozzle
Removal Note I Installation Note page S-73 Adjustment Note .,...................,... page S-73
&~-’
Inspection . . . . _. . . . . . . . . . . . . . . page S-70
6. Wiper link
s-72

WINDSHIELD WIPER AND WASHER S
ALIGNMEhT MARK
23UOSX.023
MOLDING END FACE
!6-
1.10-1.26)
/ COWL GRILLE END FACE
mm (in
o3uosx-l2!
tATCHBACK
-L I COWL dRlLLE
mm (in:
03uosx-131
Removal Note / Installation Note
Wiper motor and bracket
1. Make an alignment mark on the bracket before removing
the motor arm from the motor.
2. Align the motor arm with the mark on the bracket when in-
stalling the arm.
Tightening torque:
1 l-18 N,m (1 lo-180 cm-kg, 95-158 in-lb)
Adjustment Note
Arm helght
1. Turn the wiper switch ON to operate the motor.
2. Turn the wiper switch OFF to set the automatic park position.
3. Set the arm height as shown in the figure.
Tightening torque:
9.8-14 N-m (100-140 cm-kg, 87-122 in-lb)
Washer nozzle
Insert a needle or similar object into the nozzle hole and move
the nozzle to adjust the spray direction.
s-73

S REAR WIPER AND WASHER
REAR WIPER AND WASHER
TROUBLESHOOTING GUIDE
Circuit Diagram
NEAR WIPER & WASHER
o-3
MAIN
JR-03 JB-06
REAR WASHER
._-.’