MAZDA PROTEGE 1992 Workshop Manual

TRUNK LID LOCK AND OPENER S
TRUNK LID LOCK AND OPENER
COMPONENTS
-_ Removal / Installation
1. Disconnect the negative battery cable.
2. Remove in the order shown in the figure, referring to Removal Note.
3. Install in the reverse order of removal.
-.
*--
7.8-11 N-m
(60-110 cm-kg,
69-95 in-lb)
7.6-l 1 N.m (80-l 10 cm-kg, 69-95 in-lb)
03uosx-04
Trunk lid lock, Striker
Trunk lid opener, Opener cable
1. Trunk lid protector
5. Trunk lid protector
2. Trunk lid lock cylinder, Retainer
6. Scuff plate, B-pillar lower trim (L.H. side)
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-
36
Removal I Installation . . . . . . . :.. page S-
97
3. Trunk lid lock assembly
7. Opener lever
4. Trunk lid striker
8. Rear seat
Removal / Installation . . . . . . . . . . . . . . . . page S-l 11
9. Trunk lid opener cable
s-35

S TRUNK LID LOCK AND OPENER
Removal Note
Trunk lid lock cylinder
1. Disconnect the opening rod from the trunk lid lock assembly.
2. Remove the retainer and the trunk lid lock cylinder and
-/
opening rod.
S-36

FUEL FILLER LID AND OPENER s
FUEL FILLER LID AND OPENER
COMPONENTS
Removal / Installation
1, Remove in the order shown in the figure.
2. Install in the reverse order of removal.
Note
l Remove the rear seat belt retractor for removal of the trunk side trim (PROTEGe).
(Refer to page S-101 .)
Filler lid Filler lid opener, Opener lever, Opener cable
1 . Filler lid 5. Trunk end trim
2.
3.
4. Lift spring (With opener) Removal / Installation . . . . . . . . . . . . . . . . page S- 97
Lock cylinder retainer (Without opener) 6. Trunk side trim (L.H. side)
Filler lid lock (Without opener) Removal I Installation . . . . . . . . . . . . . . . . page S- 97
7. Filler lid opener
8. Scuff plate (L.H. side)
Removal / Installation . . . . . . . . . . . . . . . . page S- 97
9. B-pillar lower trim (L.H. side)
Removal / Installation . . . . . . . . . . . . . . . . page S- 97
10. Rear seat
Removal I Installation .,.............. page S-l 11
11. Opener lever
12. Opener cable
s-37

S FUEL FILLER LID AND OPENER
-iATCHBACK
Filler lid
1 Filler lid
2. Lift spring (With opener)
3. Lock cylinder retainer (Without opener)
4. Filler lid lock (Without opener) Filler lid opener, Opener lever, Opener cable
5. Trunk end trim
Removal / Installation . . . . . . . . . . . . . . . . page S- 98
6. Trunk side cover
Removal I Installation . . . . . . . . . . . . . . . . page S- 98
7. Trunk side trim
Removal I Installation . . . . . . . . . . . . . . . . page S- 98
8. Filler lid opener
9. Scuff plate
Removal I Installation . . . . . . . . . . . . . . . . page S- 98
10. Rear seat
Removal I Installation . . . . . . . . . . . . . . . . page S-l 12
11. Quarter trim
Removal / Installation . . . . . . . . . . . . . . . . page S- 98
12. Opener lever
13. Opener cable
S-38

FRONT BUMPER S
FRONT BUMPER
COMPONENTS
Removal / Installation
1. Disconnect the negative battery cable.
2. Remove in the order shown in the figure.
3. Install in the reverse order of removal.
16-23 (1.6-2.3, 12-17
6.9-9.6 N.m (70-100 cc-kg,
61-67 in-lb) 16-23 (1.6-2.3, 12-17) /
6.9-9.6 N.m (70-100 cm-kg, 61-67 in-lb)
N.m (m-kg, Mb)
1. Front combination light
Removal / Installation . . . . . . . . . . . . . . . . . . . . . Section
T
2. Radiator grille
Removal I Installation . . . . . . . . . . . . . . . . . . page S-51
3. Headlight and lower grille molding
Removal / Installation . . . . . . . . . . . . . . . . . . . . . Section
T
4. Front bumper assembly
a. Front bumper reinforcement and bracket
b. Energy absorbing foam
c. Front bumper facia
5. License plate holder
6. Front bumper bracket
s-39

REAR BUMPER
REAR BUMPER
COMPONENTS
Removal / Installation
1. Remove in the order shown in the figure.
2. Install in the reverse order of removal.
16- -23 (1.6-2.3, 12-17)
16-23 (1.6-2.3, 12-17)
1 HATCHBACK
A
1’ : PROTEG&
N.m (m-kg, ft-lb)
13uosx-01
1. Trunk end trim 5. Rear bumper assembly
Removal / Installation . . . . . . . . . .
pa
2. Bumper bracket cover (PROTEG ii es S-97, 98 a. Rear bumper retainer
) b. Rear bumper reinforcement
3. Rear reflector light c. Energy absorbing foam
4. Licence plate light (Hatchback) d. License plate light harness (Hatchback)
e. License plate light holder (Hatchback)
f. Rear bumper facia
6. Rear flap
s-40

REAR SPOILER S
REAR SPOILER
COMPONENTS
Removal / Installation
1. Disconnect the negative battery cable.
2. Remove in the order shown in the figure.
3. Install in the reverse order of removal.
1. Rear spoiler assembly
03uosx-055
s-41

S MOLDING, PROTECTOR, GARNISH
MOLDING, PROTECTOR, GARNISH
UPPER WINDSHIELD MOLDING, A-PILLAR GARNISH
Removal / Installation
1. Remove in the order shown in the figure, referring to Removal Note.
2. Install in the reverse order of removal.
Note
l Remove the wiper arm and cowl grille for removal of the upper windshield molding (PROTEGE).
(Refer to pages S-53, 72.) -
l Remove the windshield for installation of the upper windshield moldlnq. (Refer to page S-58.:
HATCHBACK
1
suosx-01
Hatchback PROTEGE
1. A-pillar garnish 3. Upper windshield molding
2. Upper windshield molding Removal / Installation . . . . . . . . . . . . . . . . . . page S-42
Removal Note.. ,..... . . . . . . . . . . . . . . . . . . . . .
page S-42
I I
Removal Note
WINDSHIELD
UPPER
WINDSHIELD UPPER
b’/fFSS~LD Upper windshield molding
1. The upper molding is adhered to the windshield by sealant
as shown.
2. Twist the molding end to separate the molding.
SEhANT
(PROTEGk)
S-42
SEALANT

PROTECTOR
(HATCHBACK)
03uosx-057

MOLDING, PROTECTOR, GARNISH S
REAR WINDOW MOLDING (PROTEGE)
Removal / Installation
1. Remove in the order shown in the figure.
2. Install in the reverse order of removal.
I A
I B 1 I
1. R.H. rear window molding
(with upper and lower joints)
2. L.H. rear window molding
(with upper and lower joints) 3. Upper rear window molding
s-43

S MOLDING, PROTECTOR, GARNISH
REAR WINDOW MOLDING (HATCHBACK)
Removal
Remove in the order show in the figure.
I
^^, .^^.. __-
1. Rear hatch lower trim
Removal . . . . . . . . . . . . . . . . . . . . . . . . ,.. . . . . . . . . . . , 4. L.H. rear window molding
page S-98
2. Lower rear window molding installation nuts
3. R.H. rear window molding
(with upper and lower joints)
s-44
(with upper and lower joints)
5. Lower rear window molding
6. Upper rear window molding