MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
CIRCUIT BREAKER (INCORPORATED IN THE POWER WINDOW MOTOR) INSPECTION 1. Pull the power window switch to the UP position to fully close the door
window glass, and keep pulling the switch for an additional ten seconds.
2. Release the power window switch from the UP position and immediately press
it to the DOWN position. The condition of the circuit breaker is good if the
door window glass starts to move downwards within about 60 seconds. POWER WINDOW CHECK 1. Operate the power window switch of each door to verify that the power
windows operate properly. If they don't, then troubleshoot as described in
SYMPTOM CHART
.
2. Turn ON the power window lock switch of the power window main switch.
Then operate the passenger's door and rear door power window sub-switches to
ensure that they do not operate. If they do, replace the power window main
switch (Refer to DOOR GLASS AND REGULATOR
).
CENTRAL DOOR LOCKING SYSTEM INSPECTION Check the following. Troubleshoot if operations malfunction (Refer to SYMPTOM CHART
).
Insert the key into the driver's key cylinder and turn once to the unlock side to
unlock the driver's door. Turn the key once again to the unlock side to unlock
all doors and the liftgate. All doors and liftgate can be locked using the door lock switch built into the
front power window (main or sub < RH>) switch.
DOOR OUTSIDE HANDLE PLAY CHECK 1. Check that the door outside handle play is within the standard value range.
Standard value (B):
Front door: 10 +/- 3.5 mm (0.39 +/- 0.138 inch)
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

Rear door: 11 +
/-4 mm (0.43 +/-0.16 inch)
Fig. 16: Checking Door Outside Handle Play

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

2. If the door outside handle play is not within the standard value range, check the
door outside handle or the door latch assembly. Replace if necessary. DOOR INSIDE HANDLE PLAY CHECK 1. Check that the door inside handle play is within the standard value range.
Standard value (B):
Front door: 42 +/- 16 mm (1.65 +/-0.63 inch)
Rear door: 44 +/- 14 mm (1.73 +/-0.55 inch)
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

Fig. 17: Checking Door Inside Handle Pla
y
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. If the door inside handle play is not within the standard value range, check the
door inside handle or the inside handle cable. Replace if necessary.
DOOR ASSEMBLY REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

Fig. 18: Removing/Installing Door Assembly

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INSTALLATION SERVICE POINT >>A<< STRIKER INSTALLATION
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

Align the center of the striker and latch within +/- 1.5 mm (0.06 inch), and install.
Fig. 19: Installing Striker

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>>B<< DOOR PROTECTOR FILM INSTALLATION Install the door
protector film as shown.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

Fig. 20: Installing Door Protector Film

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INSPECTION
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

DOOR SWITCH CHEC
K
Check continuity between the switch terminals and body ground.
DOOR SWITCH CHECK SPECIFICATION
Fig. 21: Locating Door Switch Terminal

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DOOR GLASS AND REGULATO
R
SWITCH POSITION
TESTER CONNECTION
SPECIFIED
CONDITION
Released (ON)
1 - body ground
Less than 2 ohms
Depressed (OFF)
1 - body ground
Open circuit

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

REMOVAL AND INSTALLATIONFig. 22: Removing/Installing Door Glass And Regulator (1 Of 2)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor