MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Install the door opening outer weatherstrip in the sequence shown.
Fig. 45: Identifying Door Opening Outer Weatherstrip Installation Order
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
>>C<< DOOR OPENING INNER WEATHERSTRIP INSTALLATION Install the door o
penin
g inner weatherstri
p in the se
quence shown.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

Fig. 46: Identifying Door Opening Inner Weatherstrip Installation Order

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< DOOR WINDOW GLASS RUNCHANNEL INSTALLATION
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

Install the door window glass runchannel in the sequence shown.
Fig. 47: Identifying Door Window Glass Runchannel Installation order
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

Courtes
y of MITSUBISHI MOTOR SALES OF AMERICA
.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

2004 ENGINE COOLING
Specifications & Drive Belt Routing - Endeavor
COOLING SYSTEM BLEEDING 1. Using LLC Changer (MB991871), refill cooling system with appropriate
mixture between 30-60% anti-freeze (depending on weather conditions). See
Fig. 1
. Typically a solution of 50% anti-freeze and 50% distilled water is
sufficient for most areas. A solution of 50% anti-freeze and 50% water has a
freezing point of -32.8°F (-31°C).
2. Reinstall the radiator cap.
3. Start the engine and let it warm up until the thermostat opens.
4. After repeatedly revving the engine up to 3000 RPM several times, shut off the
engine.
5. Remove the radiator cap after engine has become cold, completely fill the
radiator with coolant. Reinstall the cap.
6. Ensure coolant in the reserve tank is between the FULL and LOW marks. Add
coolant if necessar
y.
CAUTION: DO NOT use alcohol or methanol anti-freeze or any
engine coolants mixed with alcohol or methanol anti-
freeze. The use of an improper anti-freeze can cause
corrosion of the aluminum components.
CAUTION: DO NOT overfill the reserve tank.

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor


2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor

Fig. 1: Bleeding Cooling System

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ADJUSTMENTS CHECKING DRIVE BELTS Using a Scan Tool (Frequency) 1. Connect Belt Tension Meter Set (MB991668) to Scan Tool (MB991958). See
Fig. 2
.
2. Connect Scan Tool
(MB991958
) to the Data Link Connector
(DLC
). See Fi
g.
CAUTION: To prevent damage, always turn the ignition switch
to the LOCK position before connecting or
disconnecting Scan Tool (MB991958).

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor

2 .
3. Turn the ignition switch to the ON position and select BELT TENSION
MEASUREMENT from the menu screen on Scan Tool (MB991958).
4. Hold Microphone (part of Belt Drive Meter Set) (MB991668) near the center
of the drive belt between the pulleys away from the rear surface of the belt and
perpendicular to the belt (no more then 15 degrees in either direction). See Fi
g.
3 and Fig. 4
.
5. Gently tap the middle of the belt between the pulleys with your finger, and
check that the vibration frequency of the belt is within specification. See Fig. 3
and Fig. 4
. See DRIVE BELT ADJUSTMENT SPECIFICATIONS
table.
CAUTION: Temperature of the surface of the belt should be
as close possible to underhood temperature.
CAUTION: DO NOT let contaminants such as water or oil get
onto the microphone. If strong gusts of wind
blow against the microphone or if there are any
loud sources of noise nearby, the values
measured by the microphone may not
correspond to actual values. DO NOT take
measurement while engine is running.

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor

Fig. 2: Checking Vibration Frequency

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor

Fig. 3: Checking Vibration Frequency (Generator Belt)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor