4WD NISSAN NAVARA 2005 Repair Repair Manual

ON-VEHICLE SERVICE
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ON-VEHICLE SERVICEPFP:00000
Front Suspension PartsEES002KM
Check front suspension parts for excessive play, cracks, wear and
other damage.
lShake each front wheel to check for excessive play.
If looseness is noted, inspect wheel bearing end play, then
check ball joint end play. Refer toFSU-15, "
Inspection".
lMake sure that the cotter pin is inserted in drive shaft end (4WD
models only).
lRetighten all nuts and bolts to the specified torque.
lCheck shock absorber for oil leakage and other damage.
lCheck suspension ball joint for grease leakage and ball joint
dust cover for cracks and other damage.
Front Wheel AlignmentEES002KN
PRELIMINARY INSPECTION
WARNING:
Always adjust the alignment with the vehicle on a flat surface.
NOTE:
If alignment is out of specification, inspect and replace any damaged or worn rear suspension parts before
making any adjustments.
1. Check and adjust the wheel alignment with the vehicle under unladen conditions. “Unladen conditions”
means that the fuel, coolant, and lubricant are full; and that the spare tire, jack, hand tools and mats are in
their designated positions.
2. Check the tires for incorrect air pressure and excessive wear.
3. Check the wheels for run out and damage. Refer toWT-3, "
Inspection".
4. Check the wheel bearing axial end play. Refer toFA X - 5 , "
WHEEL BEARING INSPECTION".
5. Check the shock absorbers for leaks or damage.
6. Check each mounting point of the suspension components for any excessive looseness or damage.
7. Check each link, arm, and the rear suspension member for any damage.
8. Check the vehicle height. Refer toFSU-21, "
Wheelarch Height (Unladen*1)". Suspension component torques : Refer toFSU-6,
"Components".SMA525A
SFA392B

FSU-16
KNUCKLE
KNUCKLE
PFP:40014
On-Vehicle Inspection and ServiceEES002KV
Make sure the mounting conditions (looseness, backlash) of each component and component status (wear,
damage) are within specifications. Refer toFSU-20, "
Ball Joint".
Removal and InstallationEES002KW
REMOVAL
1. Remove wheel.
2. Without disassembling the hydraulic lines, remove brake caliper. Reposition it aside with wire. Refer to
BR-26, "
Removal and Installation of Brake Caliper Assembly".
NOTE:
Avoid depressing brake pedal while brake caliper is removed.
3. Put alignment marks on disc rotor and wheel hub and bearing
assembly, then remove disc rotor.
4. Disconnect wheel sensor and remove bracket from steering knuckle.
CAUTION:
Do not pull on wheel sensor harness.
5. On 4WD models remove cotter pin, then using a hub lock nut wrench, remove lock nut from drive shaft.
6. Remove steering outer socket cotter pin at steering knuckle, then loosen mounting nut.
1. Disc rotor 2. Wheel hub and bearing assembly 3. Wheel stud
4. Splash guard 5. Steering knuckle 6. Wheel sensor bracket
MDIB9011E
WDIA0044E

KNUCKLE
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7. Disconnect steering outer socket from steering knuckle using
Tool. Be careful not to damage ball joint boot.
CAUTION:
To prevent damage to threads and to prevent Tool from
coming off suddenly, temporarily tighten mounting nut.
8. On 4WD models remove drive shaft from wheel hub and bearing
assembly using a suitable extractor.
9. Remove cotter pin and nut from upper link ball joint.
10. Separate upper link ball joint from steering knuckle using Tool.
11. Remove pinch bolt from steering knuckle, then separate lower
link ball joint from steering knuckle.
12. Remove steering knuckle from vehicle.
13. Remove wheel hub and bearing assembly bolts.
14. Remove splash guard and wheel hub and bearing assembly from steering knuckle.
CAUTION:
Do not pull on wheel sensor harness.
INSPECTION AFTER REMOVAL
Check for deformity, cracks and damage on each part, replace if necessary.
lPerform ball joint inspection. Refer toFSU-15, "Inspection". Tool number : HT72520000
SDIA1434E
MDIB9013E
Tool number : ST29020001
WEIA0119E
LEIA0097E

SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General Specifications (Front)EES002KX
Wheel Alignment (Unladen*1)EES002KY
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Target value 35°28¢(35.47°)
*3: Target value 31°19¢(31.32°)
*4: Target value 35°46¢(35.77°)
*5: Target value 31°37¢(31.62°) Suspension type Independent double wishbone coil over shock
Shock absorber type Double-acting hydraulic
StabilizerStandard equipment
Drive type2WD 4WD
Camber
Degree minute (decimal degree)Minimum -0°45¢(-0.75°)-0°10¢(-0.17°)
Nominal 0°15¢(0.25°)0°20¢(0.33°)
Maximum 0°45¢(0.75°)0°50¢(0.83°)
Left and right difference 0°45¢(0.75°)orless
Caster
Degree minute (decimal degree)Minimum 2°5¢(2.08°)-0°56¢(-0.93°)
Nominal 2°35¢(2.58°)2°26¢(2.43°)
Maximum 3°5¢(3.08°)2°56¢(2.93°)
Left and right difference 0°45¢(0.75°)orless
Kingpin inclination
Degree minute (decimal degree)Minimum 12°31¢(12.52°)12°10¢(12.17°)
Nominal 13°1¢(13.02°)12°40¢(12.67°)
Maximum 13°31¢(13.52°)13°10¢(13.17°)
Drive type2WD 4WD
Total toe-inDistance (A-B)Minimum 1.7 mm (0.07 in) 1.2 mm (0.05 in)
Nominal 2.7 mm (0.11 in) 2.2 mm (0.09 in)
Maximum 3.7 mm (0.15 in) 3.2 mm (0.13 in)
Angle (left, right)
Degree minute (Decimal degree)Minimum 0°4¢(0.07°)0°3¢(0.05°)
Nominal 0°6¢(0.10°)0°5¢(0.08°)
Maximum 0°8¢(0.13°)0°7¢(0.12°)
Wheel turning angle (full turn)Inside
Degree minute (Decimal degree)33°28¢–35°28¢*
2
(33.47°– 35.47°)33°46¢–35°46¢*
4
(33.77°– 35.77°)
Outside
Degree minute (Decimal degree)29°19¢–31°19¢*
3
(29.32°– 31.32°)29°37¢–31°37¢*
5
(29.62°– 31.62°)
SFA234AC

SERVICE DATA AND SPECIFICATIONS (SDS)
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Wheelarch Height (Unladen*1)EES002L0
King Cab
Unit: mm (in)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Double Cab
Unit: mm (in)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.Engine type YD25
Drive type 2WD 4WD
Applied model XE XE XE, SE SE
Tire size 235/70R16 255/70R16 235/70R16 255/70R16 255/65R17
Front wheelarch height (Hf)833 - 863
(32.80 - 33.98)845 - 875
(33.27 - 34.45)846 - 876
(33.31 - 34.49)858 - 888
(33.78 - 34.96)861 - 891
(33.90 - 35.08)
Rear wheelarch height (Hr)874 - 904
(34.41 - 35.59)877 - 907
(34.53 - 35.71)878 - 908
(34.57 - 35.75)891 - 921
(35.08 - 36.26)893 - 923
(35.16 - 36.34)
LEIA0085E
Engine type YD25
Drive type 2WD 4WD
Applied model SE XE XE, SE SE
Tire size 235/70R16 255/70R16 235/70R16 255/70R16 255/65R17
Front wheelarch height (Hf)832 - 862
(32.76 - 33.94)844 - 874
(33.23 - 34.41)846 - 876
(33.31 - 34.49)857 - 887
(33.74 - 34.92)860 - 890
(33.86 - 35.04)
Rear wheelarch height (Hr)872 - 902
(34.33 - 35.51)885 - 915
(34.84 - 36.02)877 - 907
(34.53 - 35.71)889 - 919
(35.00 - 36.18)891 - 921
(35.08 - 36.26)
LEIA0085E

CONSULT-II CHECKING SYSTEM
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CONSULT-II CHECKING SYSTEMPFP:00000
DescriptionEAS001H2
lCONSULT-II is a hand-held type tester. When it is connected with a diagnostic connector equipped on the
vehicle side, it will communicate with the control unit equipped in the vehicle and then enable various
kinds of diagnostic tests.
lRefer to “CONSULT-II Software Operation Manual” for more information.
Function and System ApplicationEAS001H3
x: Applicable
*: Nissan Anti-Theft SystemDiagnostic test
modeFunction
ENGINE
A/T
AIR BAG
ABS
ALL MODE AWD/4WD
BCM
IPDM E/R
MULTI AV
METER
NATS *
Work supportThis mode enables a technician to adjust some devices
faster and more accurately by following the indications
on CONSULT-II.x---´´--- -
Self-diagnostic
resultsSelf-diagnostic results can be read and erased quickly. x x x x x´´´´x
Trouble diagnostic
recordCurrent self-diagnostic results and all trouble diagnostic
records previously stored can be read.--x------ -
Data monitor Input/Output data in the ECU can be read. x x - x x´´´´-
CAN diagnosis
support monitorThe communication condition of CAN communication
line can be indicated.xx - xx´´´´-
Active testDiagnostic Test Mode in which CONSULT-II drives some
actuators apart from the ECU and also shifts some
parameters in a specified range.x- -x-´´-- -
DTC confirmationThe results of SRT (System Readiness Test) and the
self-diagnosis status/result can be confirmed.x----- - -- -
DTC work supportThe operating condition to confirm Diagnosis Trouble
Codes can be selected.-x------- -
ECM (ECU/TCM)
part numberECM (ECU/TCM) part number can be read. x x - x x´-´--
ECU discrimi-
nated No.Classification number of a replacement ECU can be read
to prevent an incorrect ECU from being installed.--x------ -
Function testThis mode can show results of self-diagnosis of ECU
with either “OK” or “NG”. For engines, more practical
tests regarding sensor/switches and/or actuators are
available.xxxx-- - - - -
Control unit initial-
izationAll registered ignition key IDs in NATS components can
be initialized and new IDs can be registered.------ - -- x
AV C O M M m o n i t o rIndicates the communication condition of AV communi-
cation.- ----- -´--
ConfigurationThe vehicle configuration can be read and written on
brand-new ECU- ----´--- -

GI-56
IDENTIFICATION INFORMATION
IDENTIFICATION INFORMATION
PFP:00010
Model VariationEAS001DM
MAIB0022E
Body Handle Engine Drive Type Transfar Transmission Grade Model
King CabRHD
YD25DDTi4WD TX15B
FS6R31A (6MT)XE BVLNRRY-UQN
SE BVLNRTY-UQN
LHDXE BVLNLRY-UQN
SE BVLNLTY-UQN
2WD — XE BVLALRY-UQN
Double CabRHD
4WD TX15BSECVLNRTY-UQN
RE5R05A (5AT) CVLNRTN-UQN
FS6R31A (6MT)XE CVLNRRYUQN
LHDSECVLNLTY-UQN
RE5R05A (5AT) CVLNLTN-UQN
FS6R31A (6MT)XE CVLNLRY-UQN
2WD — SECVLALTY-UQN
RE5R05A (5AT) CVLALTN-UQN

GI-60
IDENTIFICATION INFORMATION
Dimensions
EAS001DO
KING CAB
Unit: mm (in)
DOUBLE CAB
Unit: mm (in)
Wheels & TyresEAS001DP
Drive Type 2WD 4WD
Tyre size 235/70R16 255/70R16 235/70R16 255/70R16 265/70R16 255/65R17
Overall length 5220 (205.5)
Overall width 1850 (72.8)
Overall height 1743 (68.6) 1756 (69.1) 1751 (68.9) 1766 (69.5) 1777 (70.0) 1771 (69.7)
Front tread width
1570 (61.8)
Rear tread width
Wheelbase 3200 (126.0)
Drive Type 2WD 4WD
Tyre size 255/70R16 255/65R17 235/70R16 255/70R16 265/70R16 255/65R17
Overall length 5220 (205.5)
Overall width 1850 (72.8)
Overall height
(with Roof Rack)1881 (74.1) 1885 (74.2) 1873 (73.7) 1888 (74.3) 1899 (74.8) 1893 (74.5)
Overall height
(without Roof Rack)1771 (69.7) 1775 (69.9) 1764 (69.4) 1779 (70.0) 1789 (70.4) 1784 (70.2)
Front tread width
1570 (61.8)
Rear tread width
Wheelbase 3200 (126.0)
Drive Type Road wheel Tyre Spare tyre size
All16 X 7J Steel 235/70R16 235/70R16
16 X 7J Aluminum Alloy235/70R16 235/70R16
255/70R16 255/70R16
17 X 7J Aluminum Alloy 255/65R17 255/65R17

IDX-2
ALPHABETICAL INDEX
Numerics
4LO indicator lamp .............................................TF-16
4LO switch ..............................................TF-56,TF-59
4WD - Wiring diagram .......................................TF-25
4WD shift indicator lamp ....................................TF-16
4WD shift switch .........................TF-16,TF-59,TF-62
4WD system description ....................................TF-15
4WD system diagram ........................................TF-18
4WD warning lamp ............................................TF-17
A
A/C air flow .......................................ATC-30
,MTC-30
A/C compressor clutch removal and installation ...........
ATC-143
,MTC-123
A/C compressor mounting ............ATC-142,MTC-122
A/C compressor precaution ..............ATC-12,MTC-12
A/C compressor special service tool .ATC-16,MTC-16
A/C control operation (auto A/C) .......ATC-28,MTC-28
A/C diagnostic work flow (auto A/C)ATC-103,MTC-95
A/C evaporator ..............................ATC-149,MTC-129
A/C HFC134a (R134a) system precaution .......ATC-4,
MTC-4
A/C HFC134a (R134a) system service procedure .......
ATC-138
,MTC-118
A/C HFC134a (R134a) system service tools ..ATC-16,
MTC-16
A/C HFC134a system service equipment precaution ...
ATC-12
,MTC-12
A/C lubricant (R134a) .......................ATC-24,MTC-24
A/C lubrication oil ..............................ATC-24,MTC-24
A/C operational check .......................ATC-57,MTC-53
A/C self-diagnoses (auto A/C) .......ATC-55,ATC-103,
MTC-51
,MTC-95
A/C service data specification .......ATC-154,MTC-135
A/C trouble diagnoses (auto A/C) .....ATC-33,MTC-33
A/C, A - Wiring diagram ....................ATC-39,MTC-39
A/T fluid checking ......................AT-12,AT-43,MA-29
A/T fluid replacement .............................AT-11,MA-31
A/T fluid temperature sensor ...........................AT-118
A/T IND - Wiring diagram ....................................DI-49
A/T indicator ........................................................DI-48
A/T self-diagnoses .............................................AT-89
A/T shift lock system ........................................AT-212
A/T trouble diagnoses ........................................AT-34
A/T Wiring diagram AT - CAN ............................AT-92
A/T Wiring diagram AT - FTS ..........................AT-119
A/T Wiring diagram AT - MAIN ........................AT-164
A/T Wiring diagram AT - NONDTC ..................AT-174
A/T Wiring diagram AT - PNP/SW ...................AT-100
A/T Wiring diagram AT - STSIG ........................AT-95
A/T Wiring diagram AT - VSS A/T ...................AT-105
ABS - Wiring diagram .....................................BRC-13
Accelerator control system ...............................ACC-2
Accelerator pedal position (APP) sensor ........EC-108,
EC-142
,EC-275
Aiming adjustment ..................................LT-28,LT-85
Air bag ..............................................................SRS-3
Air bag disposal ..............................................SRS-49
Air bleeding (hydraulic clutch) ..............................CL-8
Air cleaner and air duct .....................................EM-15
Air cleaner filter .................................................EM-17
Air cleaner filter replacement ............................MA-25
Air conditioner cut control ..................................EC-20
Air flow meter - See Mass air flow sensor ..........EC-92
Air mix. door motor .........................................ATC-68
Alternator ...........................................................SC-14
Ambient sensor .............................ATC-105,ATC-117
Angular tightening application .............................EM-4
APP2PW - Wiring diagram ..............................EC-229
APPS - Wiring diagram ....................................EC-110
APPS2 - Wiring diagram ..................................EC-144
APPS3 - Wiring diagram ..................................EC-277
ASC/BS - Wiring diagram ................................EC-192
ASC/SW - Wiring diagram ...............................EC-208
ASCBOF - Wiring diagram ...............................EC-331
ASCD ...............................................................EC-355
ASCD (automatic speed control device) ...........ACS-2
ASCD brake switch ...........................EC-189,EC-330
ASCD clutch switch ..........................EC-189,EC-330
ASCD indicator lamp .......................................EC-351
ASCD steering switch ......................................EC-206
ASCIND - Wiring diagram ................................EC-352
ATP switch ..............................................TF-82,TF-85
Auto air conditioner - Wiring diagramATC-39,MTC-39
Auto anti-dazzling inside mirror .......................GW-45
Autolamp ............................................................LT-49
Automatic amplifier ..........................ATC-60,MTC-55
Automatic transmission number ..............GI-58,GI-59
B
Back door trim .....................................................EI-30
BACK/L - Wiring diagram .................................LT-123
Back-up lamp ...................................................LT-123
Back-up lamp switch (M/T) ...................MT-12,MT-19
Ball joint (front) ................................................FSU-15
Barometric pressure (BARO) sensor ...............EC-293
Basic inspection .................................................EC-38
Battery .................................................................SC-5
Baulk ring (M/T) ................................................MT-21
BCM (Body control module) ..............................BCS-3
Blower motor ...ATC-80,ATC-121,MTC-71,MTC-100
Body mounting ....................................BL-189,BL-190
BOOST - Wiring diagram .................................EC-155
Brake booster ....................................................BR-19
Brake fluid level ................................................MA-35
Brake inspection ...............................................MA-35
Brake lines and cables inspection ....................MA-35
Brake master cylinder ........................................BR-17
Brake pedal ..........................................................BR-6
Brake switch ....................................................EC-330
Bulb specifications ...........................................LT-173
Bumper, front ......................................................EI-15
Bumper, rear .......................................................EI-17

IDX-3
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IDX
ALPHABETICAL INDEX
C
Camshaft ...........................................................EM-59
Camshaft inspection ..........................................EM-60
Camshaft position sensor (CMPS) .....EC-82,EC-171,
EC-177
CAN ....................................................................DI-65
CAN - Wiring diagram ...........EC-80,LAN-26,LAN-44,
LAN-56
,LAN-68,LAN-82,LAN-96,LAN-112,LAN-125,
LAN-139
,LAN-152,LAN-166,LAN-181,LAN-198,
LAN-213
,LAN-230,LAN-248,LAN-267,LAN-279
CAN (Controller Area Network) ..BL-25,BL-59,RF-13
CAN communication .....EC-22,EC-79,AT-91,TF-19,
TF-82
,RFD-43,RFD-69,BRC-28,BL-25,BL-59,RF-13,
LT-88
CHARGE - Wiring diagram ................................SC-15
Charging system ................................................SC-14
Chassis and body maintenance ........................MA-28
CHIME - Wiring diagram .....................................DI-53
CIGAR - Wiring diagram ..................................WW-55
Cigarette lighter ...............................................WW-55
Circuit breaker ...................................................PG-74
CKPS - Wiring diagram .....................EC-161,EC-167
Clutch cover .......................................................CL-17
Clutch disc .........................................................CL-17
Clutch master cylinder .........................................CL-9
Clutch operating cylinder ...................................CL-11
Clutch pedal .........................................................CL-6
CMPS - Wiring diagram .....................EC-173,EC-179
Coil spring (front) .............................................FSU-10
Collision diagnosis ...........................................SRS-56
Combination lamp, front, removal and installation ........
LT-30
Combination lamp, rear, removal and installation ........
LT-144
Combination meter ...............................................DI-4
Combination switch ..........................................LT-114
COMBSW - Wiring diagram ..............................LT-114
COMPAS - Wiring diagram .................................DI-68
Compass ............................................................DI-66
Component Location (auto A/C) .......ATC-36,MTC-36
Compression pressure ......................................EM-92
Compressor clutch removal and installation .ATC-143,
MTC-123
Compressor mounting ..................ATC-142,MTC-122
Compressor special service tool .......ATC-16,MTC-16
Condenser ....................................ATC-147,MTC-127
Connecting rod ................................................EM-127
Connecting rod bearing clearance ...................EM-131
Connecting rod bushing clearance ..................EM-127
Console box - See Instrument panel ...................IP-10
CONSULT for all-mode 4WD .............................TF-44
CONSULT-II for engine .....................................EC-59
Control units (terminal arrangement) .................PG-78
Control valve (A/T) .............................................AT-33
Controller Area Network (CAN) ..BL-25,BL-59,RF-13
Converter housing installation .........................AT-250
COOL/F - Wiring diagram ................................EC-135
Cooling circuit (engine) ........................................CO-6
Cooling fan ........................................................CO-19
Cooling fan motor ............................................EC-141
Cooling unit (A/C evaporator) ......ATC-124,ATC-149,
MTC-103
,MTC-129
Counter gear (M/T) ............................................MT-21
Coupling sleeve (M/T) ........................................MT-21
Crankcase ventilation system ............................EC-21
Crankshaft position sensor (TDC) ......EC-82,EC-159,
EC-165
Cylinder block .................................................EM-110
Cylinder block boring ......................................EM-129
Cylinder head ....................................................EM-92
Cylinder head bolt tightening ............................EM-96
Cylinder head gasket selection .........................EM-96
D
Data link connector for Consult ..........................EC-59
Daytime light system ...........................................LT-31
Daytime running light - See Daytime light systemLT-31
Diagnosis sensor unit .....................................SRS-48
Diagnostic trouble code (DTC) ..........................EC-27
Diagnostic trouble code (DTC) for OBD system ..EC-6
Diagnostic trouble code (DTC) inspection priority chart
EC-37
Differential gear oil replacement ...........MA-33,MA-34
DIFLOC - Wiring diagram ...............................RFD-46
Dimensions .........................................................GI-60
Direct clutch solenoid valve ...............AT-142,AT-144
Display and amp.assembly ...............ATC-60,MTC-55
Dome light - See Interior lamp ..........................LT-145
Door glass ...........................................GW-35,GW-38
Door lock ..........................................................BL-126
Door mirror lamp ...............................................LT-145
Door trim .............................................................EI-30
Door, front .............................BL-118,BL-120,GW-35
Door, rear ............................................BL-118,GW-38
Drive belt ...........................................................EM-12
Drive chain (Transfer) .........................TF-114,TF-120
Driver air bag ..................................................SRS-36
DTRL - Wiring diagram .......................................LT-35
Duct and grilles .............................ATC-134,MTC-113
E
ECM input/output signal .....................................EC-52
ECM power supply .............................................EC-71
ECM relay ........................................................EC-232
ECTS - Wiring diagram ....................................EC-105
EGR function ...................................................EC-302
EGR volume control valve ...............................EC-302
EGRC/V - Wiring diagram ................................EC-304
Electric sunroof ..................................................RF-10
Electrical units location ......................................PG-71
Electronic fuel injection pump ...........................EM-49
Engine control circuit diagram ...........................EC-50
Engine control component parts location ...........EC-46
Engine control module (ECM) ...........EC-213,EC-215,
EC-269