NISSAN NOTE 2016 Service Repair Manual
Manufacturer: NISSAN, Model Year: 2016, Model line: NOTE, Model: NISSAN NOTE 2016Pages: 3641, PDF Size: 28.72 MB
Page 1001 of 3641
![NISSAN NOTE 2016 Service Repair Manual DLK-312
< REMOVAL AND INSTALLATION >[WITHOUT INTELLIGENT KEY SYSTEM]
STEERING LOCK UNIT
6. Disconnect the harness connector from the key switch.
7. For models with CVT but without intelligent key syst](/img/5/57363/w960_57363-1000.png "NISSAN NOTE 2016 Service Repair Manual DLK-312
< REMOVAL AND INSTALLATION >[WITHOUT INTELLIGENT KEY SYSTEM]
STEERING LOCK UNIT
6. Disconnect the harness connector from the key switch.
7. For models with CVT but without intelligent key syst")
DLK-312
< REMOVAL AND INSTALLATION >[WITHOUT INTELLIGENT KEY SYSTEM]
STEERING LOCK UNIT
6. Disconnect the harness connector from the key switch.
7. For models with CVT but without intelligent key system,
perform the following steps to separate key inter-
lock cable from steering lock unit:
a. Lift lock plate (A) in the direction of the arrow ( C) and remove in the direction of the arrow ( D).
b. Disconnect the key interlock cable from the steering lock unit.
8. Using suitable tool, remove tamper resistant self-shear type screw. CAUTION:
Do not reuse screw. Replace with new tamper resistant self-shear type screw.
9. Remove steering lock bracket and steering lock unit.
10. Remove NATS antenna amp. (if necessary). Refer to SEC-159, "
Removal and Installation".
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Do not reuse screw. Replace with new tamper resistant self-shear type screw.
• Tighten tamper resistant self-shear type screw until head breaks off.
• Adjust the neutral position of the steering angle sensor. Refer to BRC-55, "
ADJUSTMENT OF STEERING
ANGLE SENSOR NEUTRAL POSITION : Description".
• For initialization and registration of mechanical keys, refer to CONSULT Immobilizer mode and follow the on-
screen instructions.
Removal and Installation - Ignition switchINFOID:0000000012828152
REMOVAL
1. Remove steering column cover. Refer to IP-17, "Removal and Installation".
2. Disconnect ignition switch harness connector.
3. Remove ignition switch screws and ignition switch.
INSTALLATION
Installation is in the reverse order of removal.
Adjust the neutral position of t he steering angle sensor. Refer to BRC-55, "
ADJUSTMENT OF STEERING
ANGLE SENSOR NEUTRAL POSITION : Description".
(1) :Key interlock cable
(B) :Steering lock unit
JSDIA1798ZZ
Revision: August 2015 2016 Versa Note
cardiagn.com
Page 1002 of 3641
EM-1
ENGINE
C
DE
F
G H
I
J
K L
M
SECTION EM
A
EM
N
O P
CONTENTS
ENGINE MECHANICAL
HR16DE
PRECAUTION ....... ........................................
3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution for Procedure without Cowl Top Cover ......3
Draining Engine Coolant ...........................................3
Disconnecting Fuel Piping .........................................3
Removal and Disassembly ........................................3
Inspection, Repair and Replacement ........................4
Assembly and Installation .........................................4
Parts Requiring Angle Tightening ....................... ......4
Precaution for Liquid Gasket .....................................4
PREPARATION ............................................6
PREPARATION .............................................. .....6
Special Service Tools .......................................... ......6
Commercial Service Tools ........................................7
BASIC INSPECTION ...................................10
CAMSHAFT VALVE CLEARANCE ............... ....10
Inspection and Adjustment .................................. ....10
COMPRESSION PRESSURE ............................13
Inspection ............................................................ ....13
SYMPTOM DIAGNOSIS ..............................14
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
14
NVH troubleshooting Chart ................................. ....14
PERIODIC MAINTENANCE .........................16
DRIVE BELT ................................................... ....16
Exploded View .................................................... ....16
Removal and Installation .........................................16
Inspection ............................................................ ....17
Adjustment ...............................................................17
AIR CLEANER FILTER .....................................19
Exploded View .........................................................19
Removal and Installation .........................................19
SPARK PLUG ...................................................21
Exploded View .........................................................21
Removal and Installation .........................................21
REMOVAL AND INSTALLATION ...............24
DRIVE BELT IDLER PULLEY ..........................24
Exploded View ..................................................... ....24
Removal and Installation .........................................24
AIR CLEANER AND AIR DUCT .......................26
Exploded View .........................................................26
Removal and Installation .........................................26
INTAKE MANIFOLD .........................................28
Exploded View .........................................................28
Removal and Installation .........................................28
EXHAUST MANIFOLD ......................................31
Exploded View .........................................................31
Removal and Installation .........................................31
OIL PAN AND OIL STRAINER .........................34
Exploded View .........................................................34
Removal and Installation (Lower Oil Pan) ...............34
Removal and Installation (Upper Oil Pan) ........... ....37
FUEL INJECTOR AND FUEL TUBE ................40
Exploded View .........................................................40
Removal and Installation .........................................40
IGNITION COIL .................................................47
Exploded View .........................................................47
Removal and Installation .........................................47
ROCKER COVER .............................................48
Revision: August 2015 2016 Versa Note
cardiagn.com
Page 1003 of 3641
EM-2
Exploded View ........................................................48
Removal and Installation ........................................48
TIMING CHAIN ............................................... ...51
Exploded View ..................................................... ...51
Removal and Installation ........................................51
CAMSHAFT .......................................................60
Exploded View ..................................................... ...60
Removal and Installation ........................................60
Inspection ...............................................................68
OIL SEAL ...........................................................73
VALVE OIL SEAL .................................................. ...73
VALVE OIL SEAL : Removal and Installation .........73
FRONT OIL SEAL .................................................. ...74
FRONT OIL SEAL : Removal and Installation ........74
REAR OIL SEAL .................................................... ...74
REAR OIL SEAL : Removal and Installation ..........74
CYLINDER HEAD ........................................... ...76
Exploded View ..................................................... ...76
Removal and Installation ........................................76
Exploded View ........................................................78
Disassembly and Assembly ....................................78
Inspection ...............................................................80
UNIT REMOVAL AND INSTALLATION .....86
ENGINE ASSEMBLY ...................................... ...86
Exploded View ..................................................... ...86
Removal and Installation ........................................87
UNIT DISASSEMBLY AND ASSEMBLY ...91
ENGINE UNIT ....................................................91
Setting .................................................................. ...91
Disassembly ............................................................92
Assembly ................................................................92
CYLINDER BLOCK ...........................................93
Exploded View ........................................................93
Disassembly and Assembly ....................................94
Inspection ..............................................................102
HOW TO SELECT PISTON AND BEARING ...111
Description ........................................................... .111
Connecting Rod Bearing .......................................111
Main Bearing ........................................................113
SERVICE DATA AND SPECIFICATIONS
(SDS) ........ .................................................
116
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
116
General Specification ........................................... .116
Drive Belt ..............................................................116
Spark Plug ............................................................117
Exhaust Manifold ..................................................117
Camshaft ...............................................................117
Cylinder head ........................................................119
Cylinder Block .......................................................121
Main Bearing .........................................................124
Connecting Rod Bearing .......................................125
Revision: August 2015 2016 Versa Note
cardiagn.com
Page 1004 of 3641
![NISSAN NOTE 2016 Service Repair Manual PRECAUTIONSEM-3
< PRECAUTION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
PRECAUTION
PRECAUTIONS
Precaution for Supplemental
Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:00000](/img/5/57363/w960_57363-1003.png "NISSAN NOTE 2016 Service Repair Manual PRECAUTIONSEM-3
< PRECAUTION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
PRECAUTION
PRECAUTIONS
Precaution for Supplemental
Restraint System (SRS) \"AIR BAG\" and \"SEAT BELT
PRE-TENSIONER\"
INFOID:00000")
PRECAUTIONSEM-3
< PRECAUTION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
PRECAUTION
PRECAUTIONS
Precaution for Supplemental
Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012431679
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three mi nutes before performing any service.
Precaution for Procedure without Cowl Top CoverINFOID:0000000012431680
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Draining Engine CoolantINFOID:0000000012431681
Drain engine coolant and engine oil when the engine is cooled.
Disconnecting Fuel PipingINFOID:0000000012431682
• Before starting work, check no fire or spark producing items are in the work area.
• Release fuel pressure before disconnecting and disassembly.
• After disconnecting pipes, plug openings to stop fuel leakage.
Removal and DisassemblyINFOID:0000000012431683
• When instructed to use SST, use specified tools. Alwa ys be careful to work safely, avoid forceful or unin-
structed operations.
• Use care to avoid damage to mating or sliding surfaces.
PIIB3706J
Revision: August 2015 2016 Versa Note
cardiagn.com
Page 1005 of 3641
![NISSAN NOTE 2016 Service Repair Manual EM-4
< PRECAUTION >[HR16DE]
PRECAUTIONS
• Dowel pins are used for several parts alignment. When replacing and reassembling parts with dowel pins,
check that dowel pins are installed in the original](/img/5/57363/w960_57363-1004.png "NISSAN NOTE 2016 Service Repair Manual EM-4
< PRECAUTION >[HR16DE]
PRECAUTIONS
• Dowel pins are used for several parts alignment. When replacing and reassembling parts with dowel pins,
check that dowel pins are installed in the original")
EM-4
< PRECAUTION >[HR16DE]
PRECAUTIONS
• Dowel pins are used for several parts alignment. When replacing and reassembling parts with dowel pins,
check that dowel pins are installed in the original position.
• Cover openings of engine system with a tape or equival ent, if necessary, to seal out foreign materials.
• Mark and arrange disassembly parts in an organi zed way for easy troubleshooting and reassembly.
• When loosening nuts and bolts, start with the one furthest outside, then the one diagonally opposite, and so on. If the order of loosening is specified, do exactl y as specified. Power tools may be used in the step.
Inspection, Repair and ReplacementINFOID:0000000012431684
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Assembly and InstallationINFOID:0000000012431685
• Use torque wrench to tighten bolts or nuts to specification.
• Tighten nuts and bolts in order exactly as specified in the procedure. If a tightening order or procedure is not
specified, tighten nuts and bolts equally in several differ ent steps. Start with the nuts or bolts in the center
and then tighten diagonally starting with the inside and moving to the outside in a spiral pattern.
• Replace with new gasket, packing, oil seal or O-ring.
• Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for restrictions and blockages.
• Avoid damaging sliding or mating surfaces. Before assembling, completely remove foreign materials such as cloth lint or dust, and oil the sliding surfaces.
• After refilling engine coolant, bleed the air from the cooling system.
• After repairing, start the engine and increase engine s peed to check for engine coolant leaks, fuel leaks,
engine oil leaks, and exhaust gas leaks.
Parts Requiring Angle TighteningINFOID:0000000012431686
• For the final tightening of the following engine parts use Tool:
- Camshaft sprocket (INT) bolt
- Cylinder head bolts
- Main bearing cap bolts
- Connecting rod cap bolts
- Crankshaft pulley bolt (Note an angle wrench is required as bolt flange is provided with notches for angle tightening)
• Do not use a torque value for final tightening.
• The torque value for these parts are for a preliminary step.
• Ensure thread and seat surfaces are clean and coated with engine oil.
Precaution for Liquid GasketINFOID:0000000012431687
REMOVAL OF LIQUID GASKET SEALING
• After removing the bolts and nuts, separate the mating surface and remove the liquid gasket using Tool (A).
CAUTION:
Be careful not to damage the mating surfaces.
• In areas where the cutter is difficult to use, use a plastic hammer to lightly tap (1) the cutter where the liquid gasket is applied. Use a
plastic hammer to slide (2) the cutter by tapping on the side.
CAUTION:
Do not damage the mating surfaces. Tool number : KV10112100 (BT-8653-A)
Tool Number (A) : KV10111100 (J-37228)
AWBIA1249GB
Revision: August 2015
2016 Versa Note
cardiagn.com
Page 1006 of 3641
![NISSAN NOTE 2016 Service Repair Manual PRECAUTIONSEM-5
< PRECAUTION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
1. Using suitable tool (A), remove old liquid gasket adhering to the
liquid gasket application surface and the mating surface.](/img/5/57363/w960_57363-1005.png "NISSAN NOTE 2016 Service Repair Manual PRECAUTIONSEM-5
< PRECAUTION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
1. Using suitable tool (A), remove old liquid gasket adhering to the
liquid gasket application surface and the mating surface.")
PRECAUTIONSEM-5
< PRECAUTION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
1. Using suitable tool (A), remove old liquid gasket adhering to the
liquid gasket application surface and the mating surface.
• Remove liquid gasket completely from the groove of the liquidgasket application surface, mounting bolts, and bolt holes.
2. Thoroughly clean the gasket application surface and the mating surface and remove adhering moisture, grease and foreign
materials.
3. Attach liquid gasket tube to the suitable tool. Use Genuine Silicone RTV Sealant, or equivalent. Refer to
GI-22, "
Recommended Chemical Products and Sealants".
4. Apply liquid gasket without gaps to the specified location accord- ing to the specified dimensions.
• If there is a groove for liquid gasket application, apply liquid
gasket to the groove.
• As for bolt holes (B), normally apply liquid gasket inside the holes. Occasionally, it should be applied outside the holes.
Check to read the text of this manual.
• Within five minutes of liquid gasket application, install the mat- ing component.
• If liquid gasket protrudes, wipe it off immediately.
• Do not retighten mounting bolts or nuts after the installation.
• After 30 minutes or more have passed from the installation, fill engine oil and engine coolant.
CAUTION:
If there are specific instructions in the procedures contained in this manual concerning liquid gas-
ket application, observe them.
JPBIA0053ZZ
EMA0622D
(A) : Groove
: Inside
JPBIA0010ZZ
Revision: August 2015 2016 Versa Note
cardiagn.com
Page 1007 of 3641
![NISSAN NOTE 2016 Service Repair Manual EM-6
< PREPARATION >[HR16DE]
PREPARATION
PREPARATION
PREPARATION
Special Service ToolsINFOID:0000000012431688
The actual shape of the tools may differ from those illustrated here.
Tool number
(TechMat](/img/5/57363/w960_57363-1006.png "NISSAN NOTE 2016 Service Repair Manual EM-6
< PREPARATION >[HR16DE]
PREPARATION
PREPARATION
PREPARATION
Special Service ToolsINFOID:0000000012431688
The actual shape of the tools may differ from those illustrated here.
Tool number
(TechMat")
EM-6
< PREPARATION >[HR16DE]
PREPARATION
PREPARATION
PREPARATION
Special Service ToolsINFOID:0000000012431688
The actual shape of the tools may differ from those illustrated here.
Tool number
(TechMate No.)
Tool nameDescription
K V 1 0 1111 0 0
(J-37228)
Seal cutter Removing oil pan (lower and upper) etc.
KV10116200
(J-26336-B)
Valve spring compressor
1. KV10115900
(J-26336-20)
Attachment
2. KV10109220
( — )
Adapter Disassembling and assembling valve mecha-
nism
Part (1) is a component of KV10116200, but
Part (2) is not so.
KV10112100
(BT-8653-A)
Angle wrench Tightening bolts for main bearing cap, cylinder
head, etc.
KV10117100
( — )
Heated oxygen sensor wrench Loosening or tightening heated oxygen sen-
sor 1
For 22 mm (0.87 in) width hexagon nut
KV10107902
(J-38959)
Valve oil seal puller Removing valve oil seal
KV10115600
(J-38958)
Valve oil seal drift Installing valve oil seal
Use side A.
a: 20 (0.79) dia. d: 8 (0.31) dia.
b: 13 (0.51) dia. e: 10.7 (0.421)
c: 10.3 (0.406) dia. f: 5 (0.20)
Unit: mm (in)
S-NT046
PBIC1650E
S-NT014
NT379
NT011
S-NT603
Revision: August 2015
2016 Versa Note
cardiagn.com
Page 1008 of 3641
![NISSAN NOTE 2016 Service Repair Manual PREPARATIONEM-7
< PREPARATION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
Commercial Service ToolsINFOID:0000000012431689
EM03470000
(J-8037)
Piston ring compressor
Installing piston assembly into cyli](/img/5/57363/w960_57363-1007.png "NISSAN NOTE 2016 Service Repair Manual PREPARATIONEM-7
< PREPARATION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
Commercial Service ToolsINFOID:0000000012431689
EM03470000
(J-8037)
Piston ring compressor
Installing piston assembly into cyli")
PREPARATIONEM-7
< PREPARATION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
Commercial Service ToolsINFOID:0000000012431689
EM03470000
(J-8037)
Piston ring compressor
Installing piston assembly into cylinder bore
ST16610001
(J-23907)
Pulley puller Removing pilot converter
KV11103000
( — )
Pulley puller Removing crankshaft pulley
KV11105210
(J-44716)
Stopper plate Holding drive plate and flywheel static
Tool number
(TechMate No.)
Tool name
Description
S-NT044
S-NT045
NT676
AWBIA1811ZZ
Tool name
Description
Power tool Loosening nuts, screws and bolts
Quick connector release Removing fuel tube quick connectors in en- gine room
PIIB1407E
PBIC0198E
Revision: August 2015 2016 Versa Note
cardiagn.com
Page 1009 of 3641
![NISSAN NOTE 2016 Service Repair Manual EM-8
< PREPARATION >[HR16DE]
PREPARATION
Spark plug wrench
Removing and installing spark plug
a: 14 mm (0.55 in)
Pulley holder Crankshaft pulley removing and installing
Valve seat cutter set Finishing](/img/5/57363/w960_57363-1008.png "NISSAN NOTE 2016 Service Repair Manual EM-8
< PREPARATION >[HR16DE]
PREPARATION
Spark plug wrench
Removing and installing spark plug
a: 14 mm (0.55 in)
Pulley holder Crankshaft pulley removing and installing
Valve seat cutter set Finishing")
EM-8
< PREPARATION >[HR16DE]
PREPARATION
Spark plug wrench
Removing and installing spark plug
a: 14 mm (0.55 in)
Pulley holder Crankshaft pulley removing and installing
Valve seat cutter set Finishing valve seat dimensions
Piston ring expander Removing and installing piston ring
Valve guide drift Removing and installing valve guide
Valve guide reamer (1): Reaming valve guide inner hole
(2): Reaming hole for oversize valve guide
(J-43897-18)
(J-43897-12)
Oxygen sensor thread cleaner Reconditioning the exhaust system threads
before installing a new air fuel ratio sensor
(Use with anti-seize lubricant shown below.)
A: [18 mm (0.71 in) dia.] for zirconia heated
oxygen sensor
B: [12 mm (0.47 in) dia.] for titania heated
oxygen sensor
C: Mating surface shave cylinder
D: Flutes
Tool name
Description
JPBIA0399ZZ
NT035
S-NT048
S-NT030
PBIC4012E
PBIC4013E
JPBIA0238ZZ
Revision: August 2015 2016 Versa Note
cardiagn.com
Page 1010 of 3641
![NISSAN NOTE 2016 Service Repair Manual PREPARATIONEM-9
< PREPARATION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
Acoustic tension gauge
Checking drive belt tension
Anti-seize lubricant (Permatex 133AR
or equivalent meeting MIL specifica-
t](/img/5/57363/w960_57363-1009.png "NISSAN NOTE 2016 Service Repair Manual PREPARATIONEM-9
< PREPARATION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
Acoustic tension gauge
Checking drive belt tension
Anti-seize lubricant (Permatex 133AR
or equivalent meeting MIL specifica-
t")
PREPARATIONEM-9
< PREPARATION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
Acoustic tension gauge
Checking drive belt tension
Anti-seize lubricant (Permatex 133AR
or equivalent meeting MIL specifica-
tion MIL-A-907) Lubricating oxygen sensor thread cleaning
tool when reconditioning exhaust system
threads
Manual lift table caddy Removing and installing engine
1. Compression gauge
2. Adapter Checking compression pressure
Tube presser Pressing the tube of liquid gasket
Tool name
Description
PBIC3881E
AEM489
ZZA1210D
ZZA0008D
S-NT052
Revision: August 2015 2016 Versa Note
cardiagn.com