NISSAN NOTE 2016 Service Repair Manual

CHG-26
< DTC/CIRCUIT DIAGNOSIS >
L TERMINAL CIRCUIT (SHORT)
L TERMINAL CIRCUIT (SHORT)
DescriptionINFOID:0000000012431255
The terminal “L” circuit controls the charge warning lamp. The charge warning lamp turns ON when the igni-
tion switch is set to ON or START. When the generator is providing sufficient voltage with the engine running,
the charge warning lamp turns off. If the charge warning lamp illuminates with the engine running, a malfunc-
tion is indicated.
Diagnosis ProcedureINFOID:0000000012431256
Regarding Wiring Diagram information, refer to CHG-9, "Wiring Diagram".
1.CHECK “L” TERMINAL CIRCUIT (SHORT)
1. Turn ignition switch OFF.
2. Disconnect generator connector.
3. Turn ignition switch ON.
Does charge warning lamp illuminate?
YES >> GO TO 2.
NO >> Refer to CHG-14, "
Work Flow (With EXP-800 NI or GR8-1200 NI)" or CHG-17, "Work Flow (With-
out EXP-800 NI or GR8-1200 NI)".
2.CHECK HARNESS CONTI NUITY (SHORT CIRCUIT)
1. Turn ignition switch OFF.
2. Disconnect the battery cable from the negative terminal.
3. Disconnect combination meter connector.
4. Check continuity between the combination meter harness connector and ground.
Is the inspection result normal?
YES >> Replace the combination meter. Refer to MWI-54, "Removal and Installation" (Type A) or MWI-
115, "Removal and Installation" (Type B).
NO >> Repair or replace the harness or connectors.
Combination meter
GroundContinuity
Connector Terminal
M82 (type A) 38 No
M24 (type B)
Revision: August 2015 2016 Versa Note

cardiagn.com

CHG
S TERMINAL CIRCUITCHG-27
< DTC/CIRCUIT DIAGNOSIS >
C
DE
F
G H
I
J
K L
B A
O P
N
S TERMINAL CIRCUIT
DescriptionINFOID:0000000012431257
The output voltage of the generator is controlled by the IC
regulator at terminal “S” detecting the input voltage
from battery.
The “S” terminal circuit detects the battery voltage to adjust the generator output voltage with the IC voltage
regulator.
Diagnosis ProcedureINFOID:0000000012431258
Regarding Wiring Diagram information. Refer to CHG-9, "Wiring Diagram".
1.CHECK “S” TERMINAL CONNECTION
1. Turn ignition switch OFF.
2. Check if “S” terminal is clean and tight.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair “S” terminal connection. Confirm repair by performing complete Charging system test using EXP-800 NI or GR8-1200 NI (if available). Refer to the applicable Instruction Manual for
proper testing procedures.
2.CHECK “S” TERMINAL CIRCUIT
Check voltage between generator harness connector and ground.
Is the inspection result normal?
YES >> Refer to CHG-14, "Work Flow (With EXP-800 NI or GR8-1200 NI)" or CHG-17, "Work Flow (With-
out EXP-800 NI or GR8-1200 NI)".
NO >> Check harness for open between generator and fuse.
(+)
(-)Voltage
(Approx.)
Generator
Connector Terminal F1 3GroundBattery voltage
Revision: August 2015 2016 Versa Note

cardiagn.com

CHG-28
< SYMPTOM DIAGNOSIS >
CHARGING SYSTEM
SYMPTOM DIAGNOSIS
CHARGING SYSTEM
Symptom TableINFOID:0000000012431259
SymptomReference
Battery discharged
Refer to CHG-14, "
Work Flow (With EXP-800 NI or GR8-1200 NI)"
or CHG-17, "
Work Flow (Without EXP-800 NI or GR8-1200 NI)".
The charge warning lamp does not illuminate when the ignition
switch is set to ON.
The charge warning lamp does not turn OFF after the engine
starts.
The charging warning lamp turns ON when increasing the engine
speed.
Revision: August 2015
2016 Versa Note

cardiagn.com

CHG
GENERATORCHG-29
< REMOVAL AND INSTALLATION >
C
DE
F
G H
I
J
K L
B A
O P
N
REMOVAL AND INSTALLATION
GENERATOR
Exploded ViewINFOID:0000000012431260
Removal and InstallationINFOID:0000000012431261
REMOVAL
1. Disconnect the battery cable from
the negative terminal. Refer to PG-70, "Exploded View".
2. Remove the radiator core support upper. Refer to DLK-144, "
RADIATOR CORE SUPPORT UPPER :
Removal and Installation" (with intelligent key system) or DLK-272, "RADIATOR CORE SUPPORT
UPPER : Removal and Installation" (without intelligent key system).
3. Remove drive belt. Refer to EM-24, "
Exploded View".
4. Disconnect the harness connector from generator.
5. Remove “B” terminal nut and disconnect “B” terminal harness.
6. Remove the generator bolts.
7. Remove the generator. CAUTION:
Do not damage surrounding parts when removing generator from the vehicle.
8. Remove bolts and remove generator bracket (if necessary).
INSTALLATION
1. Generator bracket 2. Tensioner Idler pulley3. Generator
4. “B” terminal harness 5. Generator harness connector
AWGIA0293ZZ
Revision: August 2015 2016 Versa Note

cardiagn.com

CHG-30
< REMOVAL AND INSTALLATION >
GENERATOR
1. Install the generator bracket (if removed) using the following pro-cedure:
a. Temporarily tighten bolts.
b. Tighten bolts to specification in numerical order as shown.
2. Install the generator using the following procedure:
a. Temporarily tighten the generator bolts in order from the lower to the upper.
b. Tighten the generator bolts to the specification starting with the top bolt.
c. Install “B” terminal harness and "B" terminal nut. CAUTION:
Be sure to tighten "B" terminal nut carefully.
3. Installation of the remaining components is in the reverse order of removal.
JMMIA0463ZZ
Revision: August 2015 2016 Versa Note

cardiagn.com

CHG
SERVICE DATA AND SPECIFICATIONS (SDS)CHG-31
< SERVICE DATA AND SPECIFICATIONS (SDS)
C
DE
F
G H
I
J
K L
B A
O P
N
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
GeneratorINFOID:0000000012431262
* : Always check with the Parts Department for the latest parts information. Model*
A002TJ1791ZX
Manufacturer Mitsubishi
Nominal rating 13.5V - 110A
Ground polarity Negative
Minimum revolution under no-load 1,000 rpm
Hot output current (When 13.5 V is applied) More than 27A/1,300 rpm
More than 95A/2,500 rpm
More than 116A/5,000 rpm
Regulated output voltage 14.1 - 14.7V @20°C (68 °F)
Adjustment range of power generation voltage variable control 11.4 - 15.6V
Revision: August 20152016 Versa Note

cardiagn.com

CL-1
TRANSMISSION & DRIVELINE
CEF
G H
I
J
K L
M
SECTION CL
A
B
CL
N
O P
CONTENTS
CLUTCH
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
General Precautions .................................................2
PREPARATION ............................................3
PREPARATION .............................................. .....3
Special Service Tool ........................................... ......3
Commercial Service Tools ........................................3
SYMPTOM DIAGNOSIS ...............................4
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
4
NVH Troubleshooting Chart ................................ ......4
PERIODIC MAINTENANCE ..........................5
CLUTCH PEDAL .................................................5
Inspection and Adjustment .................................. ......5
CLUTCH FLUID ...................................................7
Inspection ............................................................ ......7
Draining .....................................................................7
Refilling .....................................................................8
Air Bleeding ...............................................................9
REMOVAL AND INSTALLATION ...............11
CLUTCH PEDAL ................................................11
Exploded View .................................................... ....11
Removal and Installation .........................................11
Inspection and Adjustment .................................. ....12
CLUTCH MASTER CYLINDER ........................13
Exploded View .........................................................13
Removal and Installation .........................................13
Inspection and Adjustment ......................................14
CLUTCH PIPING ...............................................15
Exploded View .........................................................15
Hydraulic Layout ......................................................15
Removal and Installation .........................................15
Inspection and Adjustment ......................................16
UNIT REMOVAL AND INSTALLATION ......17
CSC (CONCENTRIC SLAVE CYLINDER) .......17
Exploded View ..................................................... ....17
Removal and Installation .........................................17
Inspection and Adjustment ......................................18
CLUTCH DISC AND CLUTCH COVER ............19
Exploded View .........................................................19
Removal and Installation .........................................19
Inspection ................................................................20
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
22
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
22
General Specifications ......................................... ....22
Clutch Pedal ............................................................22
Clutch Disc ..............................................................22
Clutch Cover ............................................................22
Revision: August 2015 2016 Versa Note

cardiagn.com

CL-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012432210
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
General PrecautionsINFOID:0000000012432211
WARNING:
After cleaning clutch disc, wipe it with a dust collector. Do not use compressed air.
CAUTION:
• Always use recommended clutch fluid. Refer to MA-11, "
Fluids and Lubricants".
• Do not reuse drained clutch fluid.
• Keep painted surface on the body and other parts free of clutch fluid. If fluid spills, wipe up immedi-
ately and wash the affected area with water.
• Do not use mineral oils, such as gasoline or kerosen e. It will ruin the rubber parts of the hydraulic
system.
• Do not reuse CSC (Concentric Slave Cylinder). CS C slides back to the original position every time
when removing transaxle assembly. At this time, dust on the sliding parts may damage the seal of
CSC and may cause clutch fluid leakage. Refer to CL-17, "
Removal and Installation".
• Do not disassemble clutch master cylinder and CSC.
Revision: August 2015 2016 Versa Note

cardiagn.com

PREPARATIONCL-3
< PREPARATION >
CEF
G H
I
J
K L
M A
B
CL
N
O P
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000012432212
The actual shape of the tools may di ffer from those illustrated here.
Commercial Service ToolsINFOID:0000000012432213
Tool number
(TechMate No.)
To o l n a m e Description
ST20050240
(—)
Diaphragm adjusting wrench Adjusting unevenness of diaphragm
spring lever
ZZA0508D
To o l n a m e
Description
Clutch aligner Installing clutch disc
Power tool Loosening nuts, screws and bolts
MCIB0404E
PIIB1407E
Revision: August 2015 2016 Versa Note

cardiagn.com

CL-4
< SYMPTOM DIAGNOSIS >
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000012432214
Use the chart below to find the cause of the symptom. T he numbers indicate the order of the inspection. If nec-
essary, repair or replace these parts.
Reference pageCL-5CL-9EM-86CL-18CL-20CL-19
SUSPECTED PARTS (Possible cause)
CLUTCH PEDAL (Inspection and adjustment)
CLUTCH LINE (Air in line)
ENGINE MOUNTING (Loose)
CSC (Concentric Slave Cylinder) (Worn, dirty or damaged)
CLUTCH DISC (Out of true)
CLUTCH DISC (Ru nout is excessive)
CLUTCH DISC (Lining broken)
CLUTCH DISC (Dirty or burned)
CLUTCH DISC (Oily)
CLUTCH DISC (Worn out)
CLUTCH DISC (Hardened)
CLUTCH DISC (Lack of spline grease)
DIAPHRAGM SPRING (Damaged)
DIAPHRAGM SPRING (Out of tip alignment)
PRESSURE PLATE (Distortion)
FLYWHEEL (Distortion)
Symptom Clutch grabs/chatters
122 2 2 2
Clutch pedal spongy 1 2
Clutch noisy 1
Clutch slips 1 2 23 4 5
Clutch does not disengage 12 333333 3445
Revision: August 2015 2016 Versa Note

cardiagn.com