NISSAN PRIMERA 1999 Electronic Repair Manual

pA
CHECK WARNING LAMP INDICA-
TION.
Disconnect ABS actuator and electric
unit connector.
Does the warning lamp activate?
Ye s
ENG
pB(See below)
CHECK HARNESS CONNECTOR.
Check ABS actuator and electric unit
pin terminals for damage or the con-
nection of ABS actuator and electric
unit harness connector.
Reconnect ABS actuator and electric
unit harness connector. Then retest
OK
ENG
REPLACE.
Replace ABS actuator
and electric unit.
Inspection end.
pB
CHECK HARNESS FOR SHORT.
1. Disconnect ABS actuator and elec-
tric unit connector.
2. Check voltage between ABS actua-
tor and electric unit connector (body
side) terminal 21, 22, and ground.
Battery voltage should not exist.
OK
ENG
Repair harness or con-
nector between fuse and
ABS actuator and electric
unit connector terminal.
CHECK COMBINATION METER.
Check combination meter. Refer to
WARNING LAMPS in EL section.
NBR284 ABS warning light
NBR417
ABS ACTUATOR AND
ELECTRIC UNIT CONNECTOR
.21: CVT models
22: M/T models
H
H
H
H
H
TROUBLE DIAGNOSES FOR SYMPTOMS
Diagnostic Procedure 11 (ABS Warning lamp
does not come on when ignition switch is
turned ON) (Cont'd)
BR-89

Diagnostic Procedure 12 (Warning lamp
stays on when ignition switch is turned ON)
CHECK WARNING LAMP.
1. Disconnect ABS actuator and electric
unit connector.
2. Connect suitable wire between ABS
actuator and electric unit connector
E78(body side) terminalp6,p22
and ground.
Warning lamp should not activate.
OK
ENG
Repair combination
meter.
Check the following
lHarness connector
E78
lHarness for open or
short between ABS
actuator and electric
unit and fusible link
If NG, repair harness ro
connector
CHECK HARNESS CONNECTOR.
Check ABS actuator and electric unit
pin terminals for damage or the con-
nection of ABS actuator and electric
unit harness connector.
Reconnect ABS actuator and electric
unit harness connector. Then retest.
NG
EOK
Inspection end.
CHECK ABS MOTOR GROUND.
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and elec-
tric unit connector.
3. Check continuity between ABS
actuator and electric unit connector
E78(body side) terminalp31and
ground.
Continuity should exist.
OK
ENG
Check the following
lHarness connector
E78
lHarness for open or
short between ABS
actuator and electric
unit and fusible link
If NG, repair harness ro
connector
REPLACE.
Replace ABS actuator and electric unit.
NBR418
.Fuse
Combination meter
ABS
warning
lamp
CVT models
M/T modelsABS control unit ABS actuator and electric unit
NBR419
ABS ACTUATOR AND
ELECTRIC UNIT CONNECTOR
CVT models
M/T models
YBR186
ABS ACTUATOR AND
ELECTRIC UNIT CONNECTOR
H
H
H
TROUBLE DIAGNOSES FOR SYMPTOMS
BR-90

General Specifications
Unit: mm (in)
Applied modelQG16DE, QG18DE and CD20TQG16DE, QG18DE
and CD20TSR20DE
For LHD models
(except Wagon)For RHD models &
Wagon models (LHD/RHD)CVT models M/T models
Without ABSWith ABS
(optional for
LHD models)With ABS
Front brake CL25VG CL25VBG FN3-57/22
Brake model disc brake disc brake disc brake
Cylinder bore diameter 57.2 (2.252)
Pad
length´width´thickness109 x 50.1 x 11
(94.29 x 1.97 x 0.43)109 x 50.1 x 11
(4.29 x 1.97 x 0.43)112x56.2x11
(4.41 x 2.21 x
0.43)
Rotor outer
diameter´thickness257´22
(10.12´0.87)280´22
(11.04´0.87)
Rear brake CL9HCG LT20N CL9HDG CL11HEG
Brake model disc brake drum brake disc brake disc brake
Cylinder bore diameter
34.4 (1.354) 17.46 (0.6874)34.4
(1.354)38.2 (1.504)
Lining or pad
length´width´thickness79.8 x 38.5 x 9.3
(3.14 x 1.52 x
0.37)195x35x4.5
(7.68 x 1.38 x
0.18)79.8 x 38.5 x 9.3
(3.14 x 1.52 x 0.37)
Drum inner diameter or rotor
outer
Diameter´thickness258x10
(10.2 x 0.39)203.2 (8.00)278x10
(10.9´0.39)258x10
(10.2 x 0.39)
Master cylinder
Cylinder bore diameter23.81
(0.94)
Control valve
Valve model Dual proportioning valve Ð
Split point [kPa (bar, kg/cm
2,
psi)]´reducing ratio1.96 (0.0196, 0.0200, 0.284) x 0.4 Ð
Brake booster
Booster model BJKCE
Diaphragm diameter Primary: 205 (8.1)
Secondary: 180 (7.1)
Specified brake fluid DOT 4
SERVICE DATA AND SPECIFICATIONS (SDS)
BR-91

Inspection and Adjustment
DISC BRAKE
Unit: mm (in)
CL25VG CL25VBG FN3-57/22 CL9HCG CL9HDG CL11HEG
Pad wear limit
Minimum thickness 2.0 (0.079)
Rotor repair limit 20.0 20.0 20.0 9.0 9.0 9.0
Minimum thickness (0.787) (0.787) (0.787) (0.354) (0.354) (0.354)
Maximum runout 0.07 (0.0028)
Maximum thickness
variation0.02 (0.0008)
DRUM BRAKE
Unit: mm (in)
Brake modelLT20N
Lining wear limit Minimum thickness 1.5 (0.059)
Drum repair limitMaximum inner diameter 204.5 (8.051)
Maximum out-of-round 0.03 (0.0012)
BRAKE PEDAL
Unit: mm (in)
Applied model RHD LHD
Free height
M/T 160 - 170 (6.30 - 6.69) 151 - 161 (5.94 - 6.34)
CVT 169 - 179 (6.65 - 7.05) 160 - 170 (6.30 - 6.69)
Depressed height
[under force of 490 N (50 kg, 110 lb)
with engine running]M/T 80 - 90 (3.15 - 3.54) 71 - 81 (2.80 - 3.19)
CVT 89 - 99 (3.50 - 3.90) 80 - 91 (3.15 - 3.54)
PARKING BRAKE CONTROL
Control type Center lever
Number of notches
[under force of 196 N
(20 kg, 44 lb)]6-8
Number of notches when
warning switch comes on1
SERVICE DATA AND SPECIFICATIONS (SDS)
BR-92

BODY & TRIM
SECTION
BT
CONTENTS
PRECAUTIONS............................................................. 2
Service Notice............................................................ 2
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²............. 2
GENERAL SERVICING................................................. 3
Clip and Fastener ...................................................... 3
BODY END.................................................................... 5
Body Front End.......................................................... 5
Body Rear End and Opener ...................................... 7
DOOR........................................................................... 13
Front Door................................................................ 13
Rear Door ................................................................ 14
INSTRUMENT PANEL................................................. 15
INTERIOR TRIM.......................................................... 18
Side and Floor Trim ................................................. 18
Door Trim ................................................................. 24
Roof Trim ................................................................. 25
Trunk Room Trim ..................................................... 28
Luggage Room Trim ................................................ 29Back Door Trim ........................................................ 30
EXTERIOR................................................................... 31
SEAT............................................................................ 40
Front Seat ................................................................ 40
Heated Seat ............................................................. 42
Rear Seat................................................................. 43
SUNROOF.................................................................... 46
Trouble Diagnoses................................................... 49
WINDSHIELD AND WINDOWS.................................. 53
Windshield and Rear Window ................................. 54
Side Window ............................................................ 55
Back Door Window .................................................. 56
MIRROR....................................................................... 58
Door Mirror............................................................... 58
Rearview Mirror ....................................................... 59
BODY ALIGNMENT..................................................... 60
Engine Compartment ............................................... 60
Underbody ............................................................... 62
BT

Service Notice
lWhen removing or installing various parts, place a cloth or padding onto the vehicle body to prevent
scratches.
lHandle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to soil
or damage them.
lApply sealing compound where necessary when installing parts.
lWhen applying sealing compound, be careful that the sealing compound does not protrude from parts.
lWhen replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust
prevention measures.
Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
The Supplemental Restraint System ªAir Bagº and ªSeat Belt Pre-tensionerº, used along with a seat belt,
helps to reduce the risk or severity of injury to the driver and front passenger in a frontal collision. The
Supplemental Restraint System consists of air bag modules (located in the center of the steering wheel and
on the instrument panel on the passenger side), seat belt pre-tensioners, a diagnosis sensor unit, warning
lamp, wiring harness and spiral cable. Information necessary to service the system safely is included in the
RS sectionof the Service Manual.
If the vehicle is equipped with side air bag as the Supplemental Restraint System, the side air bag used along
with the seat belt helps to reduce the risk or severity of injury to the driver and front passenger in a side
collision. The side air bag consists of air bag modules (located in the outer side of front seats), satellite
sensor, diagnosis sensor unit (which is one of components of air bags for a frontal collision), wiring harness,
warning lamp (which is one of components of air bags for a frontal collision).
WARNING:
lTo avoid rendering the SRS inoperative (which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation) all maintenance must be per-
formed by an authorized NISSAN dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to do so
in this Service Manual. SRS wiring harnesses are covered with yellow insulation (either just
before the harness connectors or for the complete harness) for easy identification.
PRECAUTIONS
BT-2

Clip and Fastener
lClips and fasteners in BT section correspond to the following numbers and symbols.
lReplace any clips and/or fasteners which are damaged during removal or installation.
Symbol
No.Shapes Removal & Installation
C101
SBF302HSBF367BA
C103
SBT095SBF423H
C203
SBF258GSBF708E
C205
MBT080ASBF638C Removal:
Remove by bending up with
flat-bladed screwdrivers or
clip remover.
Removal:
Remove with a clip remover.
Push center pin to
catching position.
(Do not remove
center pin by hitting it.) Push
Installation:Push
Removal:
Screwdriver
Clip
Finisher
GENERAL SERVICING
BT-3

Symbol
No.Shapes Removal & Installation
CE117
SBF174DSBF175DA
CF118
SBF151DSBF259G
CR103
SBF768B
SBF770B
CS101
SBF078BSBF992G Removal:
Remove by bending up with a
flat-bladed screwdriver or pliers.
Clip-A
Clip-B
(Grommet)
Sealing
washer
Removal:
Holder portion of clip must be spread
out to remove rod
Removal:
1. Screw out with a Phillips screwdriver.
2. Remove female portion with flat-bladed
screw-driver. Removal:
Flat-bladed screwdriver
Finisher
Clip-B
(Grommet)
Clip-A
Sealing
washers Body
panel
GENERAL SERVICING
Clip and Fastener (Cont'd)
BT-4

Body Front End
lWhen removing or installing hood, place a cloth or other padding on the front fender panels and cowl
top. This prevents vehicle body from being scratched.
lBumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
lHood adjustment: Adjust at hinge portion.
lHood lock adjustment: After adjusting, check hood lock control operation. Apply a coat of grease to hood
locks engaging mechanism.
lHood opener: Do not attempt to bend cable forcibly. Doing so increases effort required to unlock hood.
REMOVAL Ð Front bumper assembly
p1Remove clipsC205securing bumper fascia to engine undercover.
p2Remove screws and clipsC205securing left and right sides of front fender protector.
p3Remove screws securing radiator core support to bumper fascia.
p4Remove screws securing left and right front fenders to bumper fascia.
p5Remove clipsCS101securing retainer to bumper fascia.
p6Extract bumper fascia assembly.
p7Remove screws securing fog lamps. Then remove fog lamps.
YBT001
10.8 - 14.6 N´m
(1.1 - 1.5 kg-m,
8.0 - 10.8 ft-lb)
BODY END
BT-5

NBT033
SEC. 261×620×623×650×656
Hood lock adjustmentlAdjust hood so that hood primary lock
meshes at a position 1 to 1.5 mm (0.039 to
0.059 in) lower than fender.
lAfter hood lock adjustment, adjust bumper
rubber.
lWhen securing hood lock, ensure it does not
tilt. Striker must be positioned at the center of
hood primary lock.
lAfter adjustment, ensure that hood primary and sec-
ondary lock operate properly.
More than 5.0 mm (0.197 in)
Hood
Secondary latch
Bumper rubber adjustment
lAdjust so that hood is aligned
with fender. At that time deflection
is approx. 2 mm (0.08 in).
[Bumper rubber free height is
approx. 13 mm (0.51 in).]Hood adjustment
20.6 - 26.5
(2.1 - 2.7,
15 - 20)
Bumper fascia assembly
H: Bumper assembly mounting bolts, screw & clips
: N´m (kg-m, ft-lb)Fog lamp
CS101
HH
C205
C205
H
H
H
.Hood lock secondary latch hooking length
BODY END
Body Front End (Cont'd)
BT-6