NISSAN TEANA 2008 Service Manual

REAR DISC BRAKE
BR-15
< ON-VEHICLE MAINTENANCE >
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REAR DISC BRAKE
BRAKE PAD
BRAKE PAD : Inspection and AdjustmentINFOID:0000000003811181
INSPECTION
Check brake pad wear thickness from an inspection hole on cylinder
body. Check using a scale if necessary.
ADJUSTMENT
CAUTION:
 Burnish contact surfaces between pads according to the following procedure after refinishing or
replacing pads, or if a soft pedal occurs at very low mileage.
 Be careful of vehicle speed because the brake does not operate firmly/securely until pads and disc
rotor are securely fitted.
 Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1. Drive vehicle on straight, flat road.
2. Depress brake pedal with the power to stop vehicle within 3 to 5 seconds until the vehicle stops.
3. Drive without depressing brake for a few minutes to cool the brake.
4. Repeat steps 1 to 3 until pad and disc rotor are securely fitted.
DISC ROTOR
DISC ROTOR : Inspection and AdjustmentINFOID:0000000003811182
INSPECTION
Appearance
Check surface of disc rotor for uneven wear, cracks, and serious damage. Replace if there are any abnormal
conditions.
Runout
1. Fix the disc rotor to the wheel hub and bearing assembly with
wheel nuts (2 points at least).
2. Check the wheel bearing axial end play before the inspection.
Refer to RAX-3, "
Inspection".
3. Inspect the runout with a dial indicator to measured at 10 mm
(0.39 in) inside the disc edge.
4. Find the installation position with a minimum runout by shifting the disc rotor-to-wheel hub and bearing
assembly installation position by one hole at a time if the runout exceeds the limit value.
5. Replace or refinish the disc rotor if the runout is outside the limit even after performing the above opera-
tion.
Thickness
Limit
Wear thickness : Refer to BR-45, "
Rear
Disc Brake".
BRA0010D
Limit
Runout : Refer to BR-45, "
Rear
Disc Brake".SBR019B

BR-16
< ON-VEHICLE MAINTENANCE >
REAR DISC BRAKE
Check the thickness of the disc rotor using a micrometer. Replace
the disc rotor if the thickness is below the wear limit.
ADJUSTMENT
CAUTION:
 Burnish contact surfaces between pads according to the following procedure after refinishing or
replacing pads, or if a soft pedal occurs at very low mileage.
 Be careful of vehicle speed because the brake does not operate firmly/securely until pads and disc
rotor are securely fitted.
 Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1. Drive vehicle on straight, flat road.
2. Depress brake pedal with the power to stop vehicle within 3 to 5 seconds until the vehicle stops.
3. Drive without depressing brake for a few minutes to cool the brake.
4. Repeat steps 1 to 3 until pad and disc rotor are securely fitted.Limit
Wear thickness : Refer to BR-45, "
Rear
Disc Brake".
SBR020B

BRAKE PEDAL
BR-17
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ON-VEHICLE REPAIR
BRAKE PEDAL
Exploded ViewINFOID:0000000003811183
Removal and InstallationINFOID:0000000003811184
REMOVAL
1. Remove instrument lower panel LH. Refer to IP-11, "Exploded View".
2. Disconnect the stop lamp switch and ASCD brake switch harness connectors.
3. Remove snap pin and clevis pin from clevis of brake booster.
4. Separate steering column assembly and lower shaft. Refer to ST-13, "
Exploded View".
5. Remove the brake pedal assembly.
CAUTION:
Hold the brake booster and master cylinder so as not to drop out or contact them to other parts.
6. Remove accelerator pedal from brake pedal assembly. Refer to ACC-3, "
Exploded View".
INSTALLATION
Note the following, and install the reverse order of removal.
 Apply the multi-purpose grease to the clevis pin and the mating faces. (Not necessary if grease has been
already applied.)
NOTE:
The clevis pin may be inserted in either direction.
1. Clevis pin 2. Brake pedal assembly 3. Brake pedal pad
4. Snap pin 5. Clip 6. ASCD brake switch
7. Stop lamp switch
: Apply multi-purpose grease.
Refer to GI-4, "
Components" for symbols not described on the above.
JPFIA0341GB

BR-18
< ON-VEHICLE REPAIR >
BRAKE PEDAL
Inspection and Adjustment
INFOID:0000000003811185
INSPECTION AFTER REMOVAL
 Check the following items and replace the brake pedal assembly if
necessary.
- Check the brake pedal upper rivet (made by aluminum) (A) for
deformation.
- Check the brake pedal for bend, damage, and cracks on the
welded parts.
- Check the lapping length (X) of sub-bracket (B) and slide plate (C).
 Check clevis pin and plastic stopper (A) for damage and deforma-
tion. If any damage is found, replace clevis pin.
ADJUSTMENT AFTER INSTALLATION
 Perform the brake pedal adjustment after installing the brake pedal assembly. Refer to BR-6, "Inspection
and Adjustment".
 Perform the accelerator pedal check after installing the accelerator pedal. Refer to ACC-4, "
Inspection". Standard
X : 5.0 mm (0.197 in) or more
JPFIA0342ZZ
PFIA0756J

BRAKE PIPING
BR-19
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BRAKE PIPING
FRONT
FRONT : Exploded ViewINFOID:0000000003811186
WITHOUT VDC
WITH VDC
1. Brake tube 2. ABS actuator and electric unit (con-
trol unit)3. Connector
4. Connector bracket 5. Master cylinder assembly 6. Brake booster
7. Lock plate 8. Brake hose 9. Union bolt
10. Copper washer
A. To front brake hose B. To rear brake tube
Refer to GI-4, "
Components" for symbols in the figure.
JPFIA0343GB

BR-20
< ON-VEHICLE REPAIR >
BRAKE PIPING
FRONT : Hydraulic Piping
INFOID:0000000003811187
1. Brake tube 2. ABS actuator and electric unit (con-
trol unit)3. Connector
4. Connector bracket 5. Master cylinder assembly 6. Brake booster
7. Lock plate 8. Brake hose 9. Union bolt
10. Copper washer
A. To front brake hose B. To rear brake tube
Refer to GI-4, "
Components" for symbols in the figure.
JPFIA0344GB
JPFIA0345ZZ

BRAKE PIPINGBR-21
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FRONT : Removal and InstallationINFOID:0000000003811188
REMOVAL
CAUTION:
Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with wate r if it gets on a painted surface.
1. Remove tires.
2. Drain brake fluid. Refer to BR-9, "
Draining".
3. Loosen the flare nut with a flare nut wrenc h and separate the brake tube from the hose.
CAUTION:
 Never scratch the flare nut and the brake tube.
 Never bend sharply, twist or strong ly pull out the brake hoses and tubes.
 Cover open end of brake tub es and hoses when disconnecting to prevent entrance of dirt.
4. Remove the union bolt and copper washers, and remove the brake hose from the brake caliper assembly.
5. Remove the lock plate and remove the brake hose.
INSTALLATION
CAUTION:
Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with wate r if it gets on a painted surface.
1. Assemble the union bolt and the copper washers to the brake hose. CAUTION:
Never reuse the copper washer.
2. Align the brake hose pin to the projection (A) of the brake caliper assembly and tighten the union bolt (1) to the specified torque.
3. Install the brake tube to the brake hose, temporarily tighten the flare nut by hand until it does not rotate further, and fix the brake
hose to the bracket with the lock plate.
CAUTION:
Check that all brake hoses and tubes are not twisted and
bent.
4. Tighten the flare nut to the specified torque with a crowfoot and torque wrench.
CAUTION:
Never scratch the flare nut and the brake tube.
5. Refill with new brake fluid and perform the air bleeding. Refer to BR-10, "
Bleeding Brake System".
CAUTION:
Never reuse drained brake fluid.
FRONT : InspectionINFOID:0000000003811189
INSPECTION AFTER INSTALLATION
1. Check the brake hoses and tubes for the following: no scratches; no twist and deformation; no interfer-
ence with other components when steering the steering wheel; no looseness at connections.
2. Depress the brake pedal with a force of 785N (80 kg, 177 lb) and hold down the pedal for approximately 5
seconds with the engine running. Check for any fluid leakage.
CAUTION:
Retighten the applicable connect ion to the specified torque and repair any abnormal (damaged,
worn or deformed) part if any brake fluid leakage is present.
1. ABS actuator and electric unit (con-
trol unit) 2. Front disc brake 3. Master cylinder assembly
4. Brake booster 5. Connector 6. Rear disc brake
A. Brake tube B. Brake hose : Flare nut
: Union bolt
JPFIA0099ZZ

BR-22
< ON-VEHICLE REPAIR >
BRAKE PIPING
REAR
REAR : Exploded ViewINFOID:0000000003811190
REAR : Hydraulic PipingINFOID:0000000003811191
1. Brake tube 2. Lock plate 3. Brake hose
4. Union bolt 5. Copper washer
A. To connector B. To rear brake hose C. To brake tube
Refer to GI-4, "
Components" for symbols in the figure.
JPFIA0346GB
JPFIA0345ZZ

BRAKE PIPINGBR-23
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REAR : Removal and InstallationINFOID:0000000003811192
REMOVAL
CAUTION:
Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with wate r if it gets on a painted surface.
1. Remove tires.
2. Drain brake fluid. Refer to BR-9, "
Draining".
3. Loosen the flare nut with a flare nut wrenc h and separate the brake tube from the hose.
CAUTION:
 Never scratch the flare nut and the brake tube.
 Never sharply bend, twist or strongly pull the brake hoses and tubes.
 Cover the open end of brake tubes and hoses wh en disconnecting to prevent entrance of dirt.
4. Remove the union bolt and copper washers, and remove the brake hose from the brake caliper assembly.
5. Remove the lock plate and remove the brake hose from the vehicle.
INSTALLATION
CAUTION:
Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with wate r if it gets on a painted surface.
1. Assemble the union bolt and the copper washers to the brake hose. CAUTION:
Never reuse copper washer.
2. Install the brake hose L-pin by aligning it with the brake caliper assembly positioning hole, and tighten the union bolt (1) to the
specified torque.
3. Connect the hose to the brake tube, temporarily tighten the flare nut by hand until it does not rotate further, and fix the brake hose
to the bracket with the lock plate.
CAUTION:
Check that the brake hoses and tubes are not twisted and
bent.
4. Tighten the flare nut to the specified torque with a crowfoot and torque wrench.
CAUTION:
Never scratch the flare nut and the brake tube.
5. Refill with new brake fluid and perform the air bleeding. Refer to BR-10, "
Bleeding Brake System".
CAUTION:
Never reuse drained brake fluid.
REAR : InspectionINFOID:0000000003811193
INSPECTION AFTER INSTALLATION
1. Check the brake hoses and tubes for the following: no scratches; no twist and deformation; no interfer-
ence with other components when steering the steering wheel; no looseness at connections.
2. Depress the brake pedal with a force of 785N (80
kg, 177 lb) and hold down the pedal for approximately 5

seconds with the engine running. Check for any fluid leakage.
CAUTION:
1. ABS actuator and electric unit (con- trol unit) 2. Front disc brake 3. Master cylinder assembly
4. Brake booster 5. Connector 6. Rear disc brake
A. Brake tube B. Brake hose : Flare nut
: Union bolt
JPFIA0012ZZ

BR-24
< ON-VEHICLE REPAIR >
BRAKE PIPING
Retighten the applicable connection to the specified torque and repair any abnormal (damaged,
worn or deformed) part if any brake fluid leakage is present.