NISSAN TIIDA 2007 Service Repair Manual

ASSEMBLY
TM-595
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
C
E
F
G
H
I
J
K
L
MA
B
TM
N
O
P
9. Remove idler gear (1) using Tool (A) to measure output shaft
bearing preload.
10. Measure turning torque of output shaft.
When measuring turning torque, turn output shaft in both
directions several times to seat bearing rollers correctly.
If turning torque is out of specification, decrease or
increase thickness of output gear adjusting spacer.
11. Press idler gear on reduction pinion gear.
12. Tighten lock nut (1) of idler gear to the specified torque.
13. After properly adjusting turning torque, clinch lock nuts (1) of
idler gear and output gear as shown.
14. Install side cover gasket and side cover on transaxle case.
CAUTION:
 Do not reuse side cover gasket.
 Completely remove all moisture, oil and old gasket, etc.
from the transaxle case and side cover mating surfaces.
15. Tighten side cover bolts (1) to the specified torque.Tool number: ST27180001
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Turning torque of output shaft:
Refer to TM-323, "
Output Shaft".
SAT190FB
L1: 3 mm (0.12 in) or more
L
2: 1 mm (0.04 in) or more
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TM-596
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
ASSEMBLY
Assembly (2)
INFOID:0000000001731450
1. Remove paper rolled around bearing retainer.
2. Install thrust washer on bearing retainer.
CAUTION:
Align pawls of thrust washer with holes of bearing retainer.
3. Install forward clutch assembly and overrun clutch assembly (1)
into transaxle case.
CAUTION:
 Align teeth of low & reverse brake drive plates before
installing.
 Make sure that bearing retainer seal rings are not spread.
4. Install needle bearing (1) on bearing retainer.
CAUTION:
Be careful with the direction of needle bearing.
5. Install thrust washer (1) on overrun clutch hub (2).
CAUTION:
Align pawls of thrust washer (1) with holes of overrun
clutch hub (2).
SAT354D
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ASSEMBLY
TM-597
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
C
E
F
G
H
I
J
K
L
MA
B
TM
N
O
P
6. Install overrun clutch hub (1) into forward clutch drum.
CAUTION:
Align teeth of overrun clutch drive plates before installing.
7. Hold forward clutch hub, and check that rear internal gear locks
when tried to rotate counterclockwise.
CAUTION:
If rear internal gear rotates counterclockwise, check instal-
lation direction of forward one-way clutch.
8. Install needle bearing (1) on rear internal gear (2).
CAUTION:
Be careful with the direction of needle bearing (1).
9. Install rear internal gear (1) and forward clutch hub (2) as a set
into forward clutch drum.
CAUTION:
Align teeth of forward clutch drive plates before installing.
10. Install needle bearing (1) on rear planetary carrier (2).
CAUTION:
Be careful with the direction of needle bearing (1).
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TM-598
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
ASSEMBLY
11. Install rear sun gear on rear planetary carrier.
CAUTION:
Be careful with the direction of rear sun gear.
12. Install rear planetary carrier in transaxle case.
13. Install needle bearing (1) on front planetary carrier (2).
CAUTION:
Be careful with the direction of needle bearing (1).
14. Install low one-way clutch to front planetary carrier by turning it
in the direction of unlock.
15. Check that low one-way clutch rotates counterclockwise around
front planetary carrier. Then try to turn it clockwise and check
that it is locked.
16. Install front planetary carrier (2) and low one-way clutch (1) as a
set into transaxle case.
SAT052D
SAT051D
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SAT048D
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ASSEMBLY
TM-599
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
C
E
F
G
H
I
J
K
L
MA
B
TM
N
O
P
17. Install snap ring into transaxle case using suitable tool.
18. Install needle bearing (1) on front sun gear (2).
CAUTION:
Be careful with the direction of needle bearing (1).
19. Install front sun gear on front planetary carrier.
20. Install needle bearing on front sun gear.
CAUTION:
Be careful with the direction of needle bearing.
21. Install high clutch hub on front sun gear.
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SAT368D
SAT369D
SAT370D

TM-600
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
ASSEMBLY
22. Install needle bearing on high clutch hub.
CAUTION:
Be careful with the direction of needle bearing.
23. Remove paper rolled around input shaft assembly (high clutch
drum).
24. Install input shaft assembly (high clutch assembly) (1).
CAUTION:
Align teeth of high clutch drive plates before installing.
25. Install reverse clutch assembly.
CAUTION:
Align teeth of reverse clutch drive plates before installing.
Adjustment (2)INFOID:0000000001731451
When any parts listed below are replaced, adjust total end play and reverse clutch end play.
TOTAL END PLAY
SAT371D
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SAT373D
Part name Total end play Reverse clutch end play
Transaxle case●●
Overrun clutch hub●●
Rear internal gear●●
Rear planetary carrier●●
Rear sun gear●●
Front planetary carrier●●
Front sun gear●●
High clutch hub●●
Input shaft assembly (high clutch drum)●●
Oil pump cover●●
Reverse clutch drum —●

ASSEMBLY
TM-601
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
C
E
F
G
H
I
J
K
L
MA
B
TM
N
O
P
 Measure clearance between reverse clutch drum and needle bear-
ing for oil pump cover.
 Select proper thickness of bearing race so that end play is within
specifications.
1. Measure dimensions “K” and “L”, and then calculate dimension
“J”.
a. Measure dimension “K”.
b. Measure dimension “L”.
c. Calculate dimension “J”.
2. Measure dimension “M”.
a. Place bearing race and needle bearing on oil pump assembly.
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“J”: Distance between oil pump fitting surface of
transaxle case and needle bearing mating sur-
face of input shaft assembly (high clutch drum).
J = K – L
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SAT378D

TM-602
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
ASSEMBLY
b. Measure dimension “M”.
c. Measure thickness of straightedge “t”.
3. Adjust total end play “T
1”.
 Select proper thickness of bearing race so that total end play
is within specifications.
REVERSE CLUTCH END PLAY
 Measure clearance between oil pump cover and thrust washer for
reverse clutch drum.
 Select proper thickness of thrust washer so that end play is within
specification.
1. Measure dimensions “O” and “P”, and then calculate dimension
“N”.“M”: Distance between transaxle case fitting surface
of oil pump cover and needle bearing on oil
pump cover.
“M
1”: Indication of gauge
SAT379D
M = M1– t
T
1 = J – M
Total end play “T
1”:
Refer to TM-324, "
Total End Play".
SAT443D
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ASSEMBLY
TM-603
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
C
E
F
G
H
I
J
K
L
MA
B
TM
N
O
P
a. Place thrust washer on reverse clutch drum.
b. Measure dimension “O”.
c. Measure dimension “P”.
d. Calculate dimension “N”.
2. Measure dimensions “R” and “S”, and then calculate dimension
“Q”.
a. Measure dimension “R”.
b. Measure dimension “S”.
c. Calculate dimension “Q”.
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“N”: Distance between oil pump fitting surface of
transaxle case and thrust washer on reverse
clutch drum.
N = O – P
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SAT384D
SAT385D
“Q”: Distance between transaxle case fitting surface
and thrust washer mating surface.
Q = R – S
SAT386D

TM-604
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
ASSEMBLY
3. Adjust reverse clutch end play “T2”.
 Select proper thickness of thrust washer so that reverse clutch end play is within specifications.
Assembly (3)INFOID:0000000001731452
1. Remove reverse clutch assembly.
2. Install needle bearing on input shaft assembly (high clutch
drum).
CAUTION:
Be careful with the direction of needle bearing.
3. Install reverse clutch assembly.
CAUTION:
Align teeth of reverse clutch drive plates before installing.
4. Install anchor end pin (2) and lock nut (1) on transaxle case.
5. Place brake band on outside of reverse clutch drum.
6. Tighten anchor end pin just enough so that brake band is evenly
fitted on reverse clutch drum.
7. Install bearing race selected in total end play adjustment step on
oil pump cover.
8. Install thrust washer selected in reverse clutch end play adjust-
ment step on oil pump cover.
9. Install O-ring to oil pump assembly.
CAUTION:
 Do not reuse O-ring.
 Apply ATF to O-ring.T
2 = N – Q
Reverse clutch end play:
Refer to TM-324, "
Reverse Clutch End Play".
SAT387D
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SAT038D
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