NISSAN TIIDA 2007 Service Repair Manual

TRANSAXLE ASSEMBLY
TM-635
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
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DISASSEMBLY AND ASSEMBLY
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000001381694
CASE AND HOUSING COMPONENTS
PCIB1518E
1. Differential side oil seal 2. CSC (Concentric Slave Cylinder) 3. Input shaft oil seal
4. Clutch housing 5. Dowel pin 6. Magnet
7. Drain plug 8. Gasket 9. Oil channel
10. 2 way connector 11. Oil gutter 12. Air breather inner tube
13. Filler plug 14. Transaxle case 15. O-ring
16. Rear housing 17. Position switch
: Apply Genuine Liquid Gasket, Three Bond TB1215 or the equivalent.

TM-636
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
GEAR COMPONENTS
PCIB1519E
1. Input shaft front bearing 2. Input shaft 3. Snap ring
4. Input shaft rear bearing 5. Adapter plate 6. Bushing
7. 5th input gear 8. 5th baulk ring 9. Spread spring
10. 5th-reverse synchronizer hub 11. 5th-reverse coupling sleeve 12. Lock washer
13. Reverse synchronizer cone 14. Reverse baulk ring 15. Input shaft nut
16. Retaining pin 17. Reverse gear assembly
: Apply gear oil.
: Replace the parts as a set.

TRANSAXLE ASSEMBLY
TM-637
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
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1. Mainshaft front bearing 2. Mainshaft 3. 1st main gear
4. 1st inner baulk ring 5. 1st synchronizer cone 6. 1st outer baulk ring
7. 1st-2nd synchronizer hub 8. 1st-2nd coupling sleeve 9. Spring
10. Insert key 11. 2nd outer baulk ring 12. 2nd synchronizer cone
13. 2nd inner baulk ring 14. Snap ring 15. Thrust washer
16. 2nd main gear 17. 3rd main gear 18. 3rd baulk ring
19. 3rd-4th synchronizer hub 20. 3rd-4th coupling sleeve 21. 4th baulk ring
22. 4th main gear 23. Washer 24. Snap ring
25. Mainshaft rear bearing 26. 5th main gear 27. Mainshaft bolt
: Apply gear oil.
: Replace the parts as a set.
PCIB1520E

TM-638
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
SHIFT CONTROL COMPONENTS
PCIB1521E
1. Retaining pin 2. 1st-2nd shift fork 3. Bushing
4. 1st-2nd fork rod 5. Lock pin 6. 5th-reverse fork rod
7. Bracket 8. Reverse gear gate 9. 5th-reverse shift fork
10. Check ball 11. 3rd-4th shift fork 12. 3rd-4th fork rod
13. Control shaft 14. O-ring 15. Selector
16. Check ball plug 17. Interlock bolt 18. Bushing
19. Spring 20. Striking interlock
: Apply gear oil.
: Replace the parts as a set.
: Apply Genuine Liquid Gasket, Three Bond TB1215 or the equivalent.

TRANSAXLE ASSEMBLY
TM-639
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
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FINAL DRIVE COMPONENTS
DisassemblyINFOID:0000000001381695
1. Remove drain plug and gasket from clutch housing, and then drain oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove CSC from clutch housing. Refer to CL-11, "
Removal and Installation".
4. Remove rear housing and O-ring from transaxle case.
CAUTION:
Rear housing oil channel is inserted to input shaft. There-
fore, when removing rear housing, remove it to axial direc-
tion of input shaft.
PCIB1522E
1. Side gear 2. Pinion mate shaft 3. Pinion mate gear
4. Thrust washer 5. Lock ring 6. Differential side bearing outer race
7. Differential side bearing 8. Differential case
: Replace the parts as a set.
PCIB1558E

TM-640
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
5. Shift the shift lever (1) of control shaft assembly to 3rd gear posi-
tion.
NOTE:
 If not, the transaxle case cannot be removed from clutch hous-
ing.
 3rd gear position means that the shift lever of control shaft
assembly is fully rotated clockwise and it is returned approxi-
mately 10°.
6. Push in the 5th-reverse shift fork (1), and then shift it to 5th gear
position.
NOTE:
When it is shifted to the 5th gear and 3rd gear at the same time,
the input shaft and mainshaft may not be rotated.
7. Remove mainshaft bolt (2) and input shaft nut (3).
CAUTION:
When mainshaft bolt and input shaft nut are removed, do
not use a power tool in order to prevent the gear from being
damaged.
8. Remove reverse gear gate assembly (4) bolts.
9. Remove retaining pin from 5th-reverse shift fork (1) using a pin
punch.
10. Remove 5th-reverse shift fork (1), reverse gear gate assembly (4) and 5th-reverse coupling sleeve from
5th-reverse synchronizer hub.
11. Remove 5th-reverse synchronizer hub from input shaft using a
puller.
CAUTION:
Set the claw of the puller to the large width side of the hub
when setting the puller in synchronizer hub.
12. Remove 5th baulk ring and 5th input gear.
13. Remove 5th main gear from input shaft using Tools (A) and (B).
PCIB1524E
PCIB1525E
PCIB1526E
Tool number A: KV32300QAC
Tool number B: KV32300QAD
PCIB1527E

TRANSAXLE ASSEMBLY
TM-641
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
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14. Remove position switch from transaxle case.
15. Remove clutch housing bolts.
16. Remove clutch housing from transaxle case.
17. Remove oil gutter from transaxle case.
18. Remove washer (1) and 4th main gear (2) from mainshaft.
19. Remove 5th-reverse fork rod (1) according to the following.
a. Lift up 5th-reverse fork rod (1) until it contacts the claw ( ) of
reverse gear assembly (2).
b. Push down gear of reverse gear assembly (2), and then remove
5th-reverse fork rod (1) from clutch housing.
20. Remove 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve
(2) and input shaft assembly (3) according to the following.
a. Remove 4th baulk ring, insert keys and springs from 3rd-4th
synchronizer hub.
b. Lift the gear of the reverse gear assembly (4) up.
c. Lift up 1st-2nd fork rod (5), and then maintain neutral position.
d. Remove 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve
(2) and input shaft assembly (3) together.
PCIB1627E
PCIB1528E
PCIB1529E
PCIB1530E
PCIB1531E

TM-642
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
21. Remove lock pins (1) from clutch housing.
22. Remove 1st-2nd fork rod assembly (1) and mainshaft assembly
(2) together from clutch housing.
23. Remove retaining pin from reverse gear assembly using a pin
punch.
24. Remove reverse gear assembly from clutch housing.
25. Remove final drive assembly (1) from clutch housing.
26. Remove magnet and dowel pins (2) from clutch housing.
27. Remove differential side oil seals (1) from clutch housing and
transaxle case using a flat-bladed screwdriver.
CAUTION:
Be careful not to damage clutch housing and transaxle
case.
PCIB1640E
PCIB1532E
MCIB0033E
PCIB1533E
PCIB1534E

TRANSAXLE ASSEMBLY
TM-643
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
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28. Remove differential side bearing outer races from clutch hous-
ing and transaxle case using a brass bar.
CAUTION:
Be careful not to damage clutch housing and transaxle
case.
29. Using the drift, with snap rings (1) stretched, press out input
shaft rear bearing and mainshaft rear bearing from transaxle
case.
30. Remove check balls (2) and check ball plugs from transaxle
case.
31. Remove input shaft oil seal and input shaft front bearing from
clutch housing using a suitable drift.
32. Separate oil channel tube at the root.
33. Remove mainshaft front bearing and oil channel from clutch
housing using the valve seat remover.
34. Remove bushings (1) from clutch housing using a suitable
remover.
MCIB0050E
Tool number A: ST35300000
PCIB1535E
MCIB0044E
Tool number A: KV111038S0
PCIB1536E
PCIB1537E

TM-644
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
35. Remove retaining pin from selector using a pin punch.
36. Remove bushings (1) from transaxle case using a suitable
remover.
37. Remove interlock bolt (1), bushing, spring and striking interlock
from transaxle case.
38. Remove control shaft (1) from transaxle case.
39. Pull out 2 way connector (1) straight from air breather inner tube
(2).
40. Remove air breather inner tube (2) from transaxle case.
PCIB1538E
PCIB1539E
PCIB1540E
PCIB1541E