NISSAN TIIDA 2007 Service Repair Manual

PREPARATION
TM-625
< PREPARATION >[5MT: RS5F91R]
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PREPARATION
PREPARATION
Special Service ToolsINFOID:0000000001381679
Tool number
Tool nameDescription
ST27862000
Drift
a: 62.5 mm (2.461in) dia.
b: 49 mm (1.93 in) dia.Installing differential side oil seal
KV32300QAC
(Renault SST: B.Vi.22-01)
PullerRemoving 5th main gear
KV32300QAD
(Renault SST: B.Vi.1000-01)
PullerRemoving 5th main gear
ST35300000
Drift
a: 45 mm (1.77 in) dia.
b: 59 mm (2.32 in) dia. Removing input shaft rear bearing
 Installing input shaft rear bearing
 Removing mainshaft rear bearing
 Installing mainshaft rear bearing
KV111038S0
Valve seat removerRemoving mainshaft front bearing
ST33061000
Drift
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.Installing mainshaft front bearing
ZZA0194D
SCIA1781J
SCIA1782J
ZZA0969D
ZZA0872D
ZZA0814D

TM-626
< PREPARATION >[5MT: RS5F91R]
PREPARATION
KV40100900
Drift
a: 52 mm (2.05 in) dia.
b: 39.5 mm (1.555 in) dia.Installing input shaft front bearing
ST33220000
Drift
a: 32 mm (1.26 in) dia.
b: 31.5 mm (1.240 in) dia.
c: 21 mm (0.83 in) dia.Installing input shaft oil seal
KV32300QA
(Renault SST: B.Vi.1554)
Drift
a: 65 mm (2.56 in) dia.
b: 63 mm (2.48 in) dia.Installing differential side bearing outer race
ST33052000
Drift
a: 22 mm (0.87 in) dia.
b: 28 mm (1.10 in) dia.Removing differential side bearing
KV40104920
Drift
a: 21.7 mm (0.854 in) dia.
b: 44.7 mm (1.760 in) dia.Installing differential side bearing Tool number
Tool nameDescription
NT084
ZZA1046D
SCIA1783J
ZZA0969D
ZZA0969D

PREPARATION
TM-627
< PREPARATION >[5MT: RS5F91R]
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Commercial Service ToolsINFOID:0000000001381680
Tool nameDescription
Drift
a: 38 mm (1.50 in) dia. Removing input shaft oil seal
 Removing input shaft front bearing
Drift
a: 14.5 mm (0.571 in) dia.Installing bushing
S-NT063
S-NT063

TM-628
< ON-VEHICLE MAINTENANCE >[5MT: RS5F91R]
GEAR OIL
ON-VEHICLE MAINTENANCE
GEAR OIL
Exploded ViewINFOID:0000000001381681
Refer to TM-635, "Exploded View".
DrainingINFOID:0000000001381682
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and drain oil.
3. Set a new gasket on drain plug (1) and install it to transaxle and
tighten drain plug to the specified torque. Refer to TM-635,
"Exploded View".
CAUTION:
Do not reuse gasket.
RefillingINFOID:0000000001381683
1. Remove filler plug (1). Fill with new oil until oil level reaches the
specified limit near filler plug hole as shown.
2. After refilling oil, check oil level.
3. Set a new gasket on filler plug (1), then install it to transaxle and
tighten to the specified torque. Refer to TM-635, "
Exploded
View".
CAUTION:
Do not reuse gasket.
InspectionINFOID:0000000001381684
LEAKAGE
Make sure that oil is not leaking from transaxle or around it.
LEVEL
1. Remove filler plug (1) and check oil level at filler plug hole as
shown.
CAUTION:
Do not start engine while checking oil level.
2. Set a new gasket on filler plug (1) and install it to the transaxle
case.
CAUTION:
Do not reuse gasket.
3. Tighten filler plug to the specified torque. Refer to TM-635,
"Exploded View".
PCIB1504E
Oil grade and capacity : Refer to MA-19, "Fluids and
Lubricants".
SCIA7119E
SCIA7119E

SIDE OIL SEAL
TM-629
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
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ON-VEHICLE REPAIR
SIDE OIL SEAL
Exploded ViewINFOID:0000000001381685
Refer to TM-635, "Exploded View".
Removal and InstallationINFOID:0000000001381686
REMOVAL
1. Remove front drive shafts from transaxle assembly. Refer to XX-XX, "*****".
2. Remove differential side oil seal (1) using suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
INSTALLATION
Installation is in the reverse order of removal.
⇐: Front
 Install new differential side oil seal (1) to clutch housing and tran-
saxle case using Tool (A).
CAUTION:
 Do not reuse differential side oil seal.
 When installing, do not incline differential side oil seal.
 Do not damage clutch housing or transaxle case.
 Check oil level after installation. Refer to TM-628, "
Inspection".
PCIB1505E
Tool number : ST27862000 ( — )
Dimension “H
1” : 5.7 - 6.3 mm (0.224 - 0.248 in)
Dimension “H
2” : 16.4 - 17.0 mm (0.646 - 0.669 in)
PCIB1506E

TM-630
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
CONTROL LINKAGE
CONTROL LINKAGE
Exploded ViewINFOID:0000000001381687
Removal and InstallationINFOID:0000000001381688
REMOVAL
1. Remove battery. Refer to PG-6, "Removal and Installation".
2. Remove air duct (Inlet), air duct and air cleaner case. Refer to EM-27, "
Removal and Installation".
3. Press the release button (1) of select cable and shift cable, and
then remove select cable and shift cable from lever of control
shaft (2).
4. Shift control lever to neutral position.
5. Remove control lever knob.
6. Remove center console assembly. Refer to IP-11, "
Removal and
Installation".
7. Remove control device assembly mounting bolts.
8. Remove exhaust front tube, center muffler and heat plate. Refer
to EX-5, "
Removal and Installation".
9. Remove bracket.
10. Remove select cable and shift cable from cable mounting bracket.
11. Remove control device assembly from the vehicle.
INSTALLATION
Installation is in the reverse order of removal.
1. Control lever knob 2. Control lever 3. Control device assembly
4. Select cable 5. Shift cable 6. Clutch housing
7. Cable mounting bracket 8. Bracket
A: Black color B: White color
PCIB1508E
SCIA7077E

CONTROL LINKAGE
TM-631
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
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 Securely assemble each cable and lever of control shaft.
 Be careful about the installation direction, and push control lever
knob into control lever.
-⇐: Front
 Make sure that the front/rear claws (1) of control device assembly
are in contact with flange of the floor (2).
InspectionINFOID:0000000001381689
Inspect the following items:
 When control lever is selected to 1st-2nd side and 5th-reverse side, confirm control lever returns to neutral
position smoothly.
 When control lever is shifted to each position, make sure there is no binding or disconnection in each boot.
PCIB1509E
PCIB1510E

TM-632
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
AIR BREATHER HOSE
AIR BREATHER HOSE
Exploded ViewINFOID:0000000001381690
Removal and InstallationINFOID:0000000001381691
REMOVAL
1. Remove battery. Refer to PG-6, "Removal and Installation".
2. Remove air duct (Inlet), air duct and air cleaner case. Refer to EM-27, "
Removal and Installation".
3. Remove air breather hose.
CAUTION:
When air breather hose is removed, be sure to hold 2 way connector securely.
INSTALLATION
Installation is in the reverse order of removal.
 When installing air breather hose on 2 way connector, paint mark must be rearward.
 When installing air breather hose on 2 way connector, push it until it hits the transaxle case.
 When installing air breather hose to air duct and air cleaner case, make sure that clips are fully inserted.
CAUTION:
Make sure air breather hose is not collapsed or blocked due to folding or bending when installed.
1. Air cleaner case 2. Air breather hose 3. Air duct
4. Clip 5. Transaxle assembly 6. 2 way connector
PCIB1511E

TRANSAXLE ASSEMBLY
TM-633
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
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REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000001381692
Removal and InstallationINFOID:0000000001381693
CAUTION:
If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc sliding parts
may damage seal of CSC and may cause clutch fluid leakage.
REMOVAL
1. Remove battery. Refer to PG-6, "Removal and Installation".
2. Remove air breather hose. Refer to TM-632, "
Removal and Installation".
3. Remove air duct (Inlet), air duct and air cleaner case. Refer to EM-27, "
Removal and Installation".
4. Drain clutch fluid and then remove clutch tube from CSC. Refer to CL-12, "
Removal and Installation".
CAUTION:
Do not depress clutch pedal during removal procedure.
5. Disconnect clip of engine harness from bracket.
6. Disconnect ground cable from transaxle assembly.
7. Remove starter motor. Refer to STR-13, "
Removal and Installation".
1. LH engine mount bracket (transaxle
side)2. Transaxle assembly 3. Rear engine mount bracket
4. Washer 5. Rear torque rod
:Refer to installation.
PCIB1514E

TM-634
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
8. Remove engine undercover.
9. Remove front drive shafts. Refer to FAX-10, "
Removal and Installation (Left Side)" and FAX-11, "Removal
and Installation (Right Side)".
NOTE:
Insert a suitable plug into side oil seal after removing front drive shaft.
10. Remove heat insulator and exhaust front tube. Refer to EX-5, "
Removal and Installation".
11. Disconnect position switch harness connector and then disconnect clip from rear housing.
12. Drain gear oil. Refer to TM-628, "
Draining".
13. Disconnect select cable and shift cable from transaxle assembly. Refer to TM-630, "
Removal and Installa-
tion".
14. Support engine assembly and transaxle assembly with a jack.
CAUTION:
When setting a jack, be careful not to bring it into contact with switch.
15. Remove engine mount through bolt-securing nut. Refer to EM-89, "
Exploded View".
16. Remove LH engine mount bracket (transaxle side) bolts.
17. Remove rear engine mount bracket and rear torque rod.
18. Remove transaxle assembly to engine assembly bolts.
19. Remove transaxle assembly from the vehicle.
CAUTION:
Secure transaxle assembly to a jack while removing it.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
When installing transaxle assembly, be careful not to bring transaxle input shaft into contact with
clutch cover.
 If transaxle is removed from the vehicle, always replace CSC. Refer to CL-11, "
Removal and Installation".
 When installing the transaxle assembly to the engine, install the
bolts following the standard below.
(A): M/T to engine
(B): Engine to M/T
 Bleed the air from the clutch hydraulic system. Refer to CL-8, "
Air Bleeding Procedure".
 After installation, check oil level, and check for leaks and loose mechanisms. Refer to TM-628, "
Inspection".
SCIA7084E
Bolt No. 1234
Quantity 2213
Bolt length “ ”
mm (in)55
(2.17)49
(1.93)69
(2.72)55
(2.17)
Tightening torque
N·m (kg-m, ft-lb)48.0
(4.9, 35)
PCIB1517E