RENAULT KANGOO 1997 KC / 1.G Foult Finding - Injection Owner's Guide

DPCF01 1.0
LUCAS DIESEL INJECTION
Fault finding - Interpretation of XR25 bargraphs13
AFTER REPAIR
Bargraphs 2 RH and LH sides and bargraph 3 RH side
Solenoid valve control2
None NOTES
These bargraphs visualise the control of the various solenoid valves:
- Advance solenoid valve (bargraph 2 LH side is always illuminated).
- Fast idle solenoid valve .
- EGR solenoid valve.
Fiche n° 60 2/2
3
Ensure the bargraphs operate correctly
Bargraph 4 LH side
Erase stored faults
XR25 aid :BG 4LH is illuminated if command mode G0** to erase the memory
has been used since the last XR25 dialogue began.
4Fiche n° 60 2/2
None
NOTES
Bargraph 4 RH side
Preheating prevented
XR25 aid :BG 4RH is illuminated if command mode G59*1* to prevent control
of the heater plugs has been used since the last XR25 dialogue be-
gan.
4Fiche n° 60 2/2
None
NOTES
13-27

Bargraphs 9 RH and 9 LH side
Air conditioning
XR25 aid :BG 9LH illuminated if AC requested
BG 9RH illuminated if AC authorised
DPCF01 1.0
LUCAS DIESEL INJECTION
Fault finding - Interpretation of XR25 bargraphs13
AFTER REPAIR
Bargraphs 5 and 6 RH and LH sides
Relay control5
None NOTES
These bargraphs visualise the control of the various relays:
- Preheating relay N° 1.
- Preheating relay N° 2 (not used).
- Power assisted steering pump assembly relay (for AC + PAS).
- Altimetric corrector relay.
Fiche n° 60 2/2
6
Ensure the bargraphs operate correctly
9Fiche n° 60 2/2
If
BG 9LH is extinguished when AC is requested, ensure the continuity and insula-
tion of the connection between track 11 of the diesel computer connector and
track 20 of the AC computer connector.
NOTES
Bargraph 10 LH side
Warning light control
XR25 aid :BG 10LH is illuminated if the warning light on the instrument panel
is controlled. This bargraph is normally illuminated; it extinguishes
when the engine is running if there is no fault.
10Fiche n° 60 2/2
None
NOTES
13-28

DPCF01 1.0
LUCAS DIESEL INJECTION
Fault finding - Interpretation of XR25 bargraphs13
AFTER REPAIREnsure the bargraphs operate correctly
Bargraph 10 RH side
Preheating warning light control
XR25 aid :BG 10RH illuminated during the preheating phase
10Fiche n° 60 2/2
None
NOTES
Fiche n° 60 2/2
Bargraph 11 LH side
Load information output
XR25 aid :This bargraph allows visualisation of the emission of the load lever
position information (this information is not used for this applica-
tion). It is permanently illuminated.
11Fiche n° 60 2/2
None
NOTES
Bargraph 11 RH side
Engine speed information output
XR25 aid :This bargraph allows visualisation of the emission of engine speed
information (this information is not used for this application). It is
permanently illuminated.
11Fiche n° 60 2/2
None NOTES
13-29

DPCF01 1.0
LUCAS DIESEL INJECTION
Fault finding - Interpretation of XR25 bargraphs13
AFTER REPAIR
Bargraphs 18 and 19 RH and LH
Computer configuration for with and without air conditioning/
with and without power assisted steering pump assembly
18
Vehicles fitted with power assisted steering but without air conditioning must
be configured to "without PAS".NOTES
These bargraphs show the computer configuration for the air conditioning and pump assembly power
assisted steering options.
Computers sold by the Parts Department are systematically configured for vehicles with air conditioning
and with the PAS pump assembly.
If the vehicle does not have air conditioning, use the command mode G50*4* to reverse the computer
configuration (the opposite command exists for configuring to "with AC": G50*3*).
If the vehicle is not fitted with a PAS pump assembly (vehicle without air conditioning), use command
mode G50*9* to reverse the computer configuration (the opposite command exists for configuring to
"with PAS": G50*8*).
NOTE : Vehicles fitted with power assisted steering but without air conditioning must be configured to
"without PAS".
19
Erase the computer memory (G0**), switch the ignition off, then carry out a road
test.
Finish the operation by checking using the XR25.
13-30

DPCF01 1.0
LUCAS DIESEL INJECTION
Fault finding - Aid
13
REPLACING THE COMPUTER
A)On these computers it is necessary to programme the load lever full load position (this value is required to
replace and adjust the load lever position potentiometer).
Programming procedure:
• Enter code G31* on the XR25 (engine speed zero)
• Press the accelerator pedal until the display flashes
"PF".
The display then shows "bon", "Fin" then "6/7.dlE" when the procedure has been carried out correctly.
Bargraph 12 RH side must be extinguished.
• Switch off the ignition.
B)Lucas digital DPC injection computers are sold pre-configured to "with air conditioning".
If the vehicle does not have air conditioning, use command G50*4* on the XR25 to programme "without
air conditioning".
Lucas digital DPC injection computers are sold pre-configured to "with power assisted steering" (with po-
wer assisted steering pump assembly).
If the vehicle does not have a power assisted steering pump assembly (vehicle without air conditioning),
use command G50*9* on the XR25 to programme "without power assisted steering".
Vehicles fitted with power assisted steering but without air conditioning must be configured to "without
power assisted steering".
REPLACING THE LOAD LEVER POSITION POTENTIOMETER
The load lever position potentiometer may only be replaced in After Sales if the full load position has been
programmed into the computer before the fault with the potentiometer.
Procedure for replacing and adjusting the load lever position potentiometer:
• Fit the new potentiometer into position without locking the mounting bolts.
• Connect the potentiometer and set up the XR25 (S8 code D34).
• Start command G32* on the XR25, keep the accelerator pedal fully depressed (do not touch the load lever
directly) and turn the potentiometer until the display on the XR25 shows a value other than H.L (outside li-
mits). Adjust the setting by turning the potentiometer to obtain 0 on the display.
• Tighten the mounting bolts with the potentiometer in this position then press * to complete the adjus-
tment procedure.
13-31

DPCF01 1.0
LUCAS DIESEL INJECTION
Fault finding - Checking conformity
13
Engine cold, ignition onNOTES
Order of
operationsFunction to check Action Bargraph Display and notes
1 Dialogue with XR25D34
(selector on
S8) 6. dlE
Use fiche n° 60
fault test side
2Interpretation of
normally illuminated
bargraphs Fault test
Code present
3 Change to status test
modeG01* 7. dlE
Use fiche n° 60
status test side
4 Interpretation of
normally illuminated
bargraphs
Code present
Advance corrector fed
Illuminated if command mode
G0** has been used since the
last dialogue took place
Fault warning light fed
Illuminated in preheating
phase
Injection computer may give
load lever position to other
computers (not used)
Injection computer may give
engine speed information to
other computers (not used)
1
1
1
2
11
4
11
10
10
13-32

DPCF01 1.0
LUCAS DIESEL INJECTION
Fault finding - Checking conformity
13
Engine cold, ignition onNOTES
Order of
operationsFunction to check Action Bargraph Display and notes
5Computer
configuration
With AC
Without ACG50*3*
G50*8*
G50*4*
G50*9*With AC
With PAS with pump
Without AC
With conventional PAS
6Absolute pressure
sensor#16 X = local atmospheric pressure
7Coolant temperature
sensor#02 X = Ambient temperature
± 5 °C
8Air temperature
sensor#03 X = Ambient temperature
± 5 °C
9EGR solenoid valve
#24 X = 0
18
18
19
19
13-33

DPCF01 1.0
LUCAS DIESEL INJECTION
Fault finding - Checking conformity
13
Order of
operationsFunction to check Action Bargraph Display and notes
1 Change to status testG01* 7. dlE
Use fiche n° 60
status test side
2 No faultsEnsure this bargraph is not
flashing, otherwise enter
G02* and turn the fiche over.
Repair the faulty component
then erase the memory (G0**)
and return to status testing
(G01*)
3 Battery voltage#04 13 volts < X < 14.5 volts
Engine warm at idle speed after at least one operation of the engine cooling fan
assembly (air conditioning not selected).NOTES
20
13-34

DPCF01 1.0
LUCAS DIESEL INJECTION
Fault finding - Checking conformity
13
Engine warm at idle speed after at least one operation of the engine cooling fan
assembly (air conditioning not selected).NOTES
Order of
operationsFunction to check Action Bargraph Display and notes
4 Interpretation of
normally illuminated
bargraphs
-
Code present
Advance corrector fed
Illuminated if fast idle solenoid
valve is fed
Illuminated for 40 seconds at
idle speed after starting phase
Illuminated if command mode
G0** has been used since the
last dialogue took place
Illuminated for post heating
Illuminated if altimetric
corrector is fed
Illuminated if vehicle has a PAS
pump assembly
(AC version only)
Injection computer may give
load lever position to other
computers (not used)
Injection computer may give
engine speed information to
other computers (not used)1
2
2
3
4
5
6
6
11
11
13-35

DPCF01 1.0
LUCAS DIESEL INJECTION
Fault finding - Checking conformity
13
Engine warm at idle speed after at least one operation of the engine cooling fan
assembly (air conditioning not selected).NOTES
Order of
operationsFunction to check Action Bargraph Display and notes
5 EGR solenoid valve After starting
phase for
40 seconds
#24
After
40 seconds
#24EGR solenoid valve fed
X = 82
X = 0
6Computer
configuration
With AC
Without ACG50*3*
G50*8*
G50*4*
G50*9*With AC
With PAS with pump
Without AC
With conventional PAS
3
3
18
18
19
19
13-36