TOYOTA RAV4 1996 Service Repair Manual
Manufacturer: TOYOTA, Model Year: 1996, Model line: RAV4, Model: TOYOTA RAV4 1996Pages: 1632, PDF Size: 41.64 MB
Page 1301 of 1632

Unplug sun roof motor and limit switch connector. See Fig. 12, Fig. 14, Fig. 15or Fig. 16 . Using fused
jumper wires, connect positive battery lead to sun roof motor connector terminal No. 2 and negative lead to
terminal No. 1. Motor should rotate smoothly. Reverse battery leads. Motor should rotate smoothly in opposite
direction. If motor operates as specified, check sun roof motor circuit breaker operation. See SUN ROOF
MOTOR CIRCUIT BREAKER . If motor does not operate as specified, replace motor.
Celica (1999) & RAV4 (4-Door)
Unplug sun roof motor connector. Using fused jumper wires, connect positive battery lead to sun roof motor
terminal No. 1 and negative lead to terminal No. 3. See Fig. 17
. Motor should rotate smoothly. Reverse battery
leads. Motor should rotate smoothly in opposite direction. If motor operates as specified, check sun roof motor
circuit breaker operation. See SUN ROOF MOTOR CIRCUIT BREAKER
. If motor does not operate as
specified, replace sun roof motor.
1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Sun Roofs
Microsoft
Sunday, November 22, 2009 10:58:29 AMPage 21 © 2005 Mitchell Repair Information Company, LLC.
Page 1302 of 1632

Fig. 17: Identifying Sun Roof Motor Terminals (1999 Celica & RAV4 4-Door)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Land Cruiser
Sun roof motor testing procedures are not available. If sun roof is inoperative, check sun roof ECU. See SUN
ROOF ELECTRONIC CONTROL UNIT (ECU)under SYSTEM TESTS. Sun roof ECU and sun roof motor
are one assembly. Replace sun roof motor and ECU assembly as necessary.
SUN ROOF SWITCH
NOTE: On Camry and Sienna, sun roof switch is part of sun roof control relay. For
1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Sun Roofs
Microsoft
Sunday, November 22, 2009 10:58:29 AMPage 22 © 2005 Mitchell Repair Information Company, LLC.
Page 1303 of 1632

Remove power sun roof switch. Check for continuity between switch terminals with switch in specified
positions. If continuity is not as specified, replace switch. See appropriate SUN ROOF SWITCH
CONTINUITY TEST table. See Fig. 18
-Fig. 21 .
SUN ROOF SWITCH CONTINUITY TEST (2000 AVALON)
SUN ROOF SWITCH CONTINUITY TEST (1999 AVALON & COROLLA)
SUN ROOF SWITCH CONTINUITY TEST (CAMRY SOLARA)
SUN ROOF SWITCH CONTINUITY TEST (2000 CELICA) testing procedures, see CONTROL RELAY
under SYSTEM TESTS.
Switch PositionContinuity Between Terminals No.
Slide Open2 & 3
Tilt Up1 & 2
Switch PositionContinuity Between Terminals No.
Slide
Off(1)
Open3 & 4
Close4 & 6
Tilt
Off(1)
Up4 & 5
Down2 & 4
(1)No continuity should exist.
Switch PositionContinuity Between Terminals No.
Slide
Off(1)
Open4 & 8
Tilt
Off(1)
Up4 & 6
(1)No continuity should exist.
Switch PositionContinuity Between Terminals No.
Slide
Off(1)
Open3 & 8
Close4 & 8
1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Sun Roofs
Microsoft
Sunday, November 22, 2009 10:58:29 AMPage 23 © 2005 Mitchell Repair Information Company, LLC.
Page 1304 of 1632

SUN ROOF SWITCH CONTINUITY TEST (1999 CELICA & RAV4)
SUN ROOF SWITCH CONTINUITY TEST (LAND CRUISER)
(1)No continuity should exist.
Switch PositionContinuity Between Terminals No.
Slide
Off(1)
Open3 & 8
Close4 & 8
Tilt
Off(1)
Up5 & 8
Down6 & 8
(1)No continuity should exist.
Switch PositionContinuity Between Terminals No.
Slide
Off(1)
Open3 & 5
Close3 & 4
Tilt
Off(1)
Up1 & 3
Down2 & 3
(1)No continuity should exist.
1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Sun Roofs
Microsoft
Sunday, November 22, 2009 10:58:29 AMPage 24 © 2005 Mitchell Repair Information Company, LLC.
Page 1305 of 1632

Fig. 18: Sun Roof Switch Terminals (1999 Avalon & Corolla)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Fig. 19: Sun Roof Switch Terminals (Camry Solara)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Sun Roofs
Microsoft
Sunday, November 22, 2009 10:58:29 AMPage 25 © 2005 Mitchell Repair Information Company, LLC.
Page 1306 of 1632

Fig. 20: Sun Roof Switch Terminals (Celica & RAV4)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Fig. 21: Sun Roof Switch Terminals (Land Cruiser)
1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Sun Roofs
Microsoft
Sunday, November 22, 2009 10:58:29 AMPage 26 © 2005 Mitchell Repair Information Company, LLC.
Page 1307 of 1632

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
POWER MAIN RELAY
Remove power main relay. See COMPONENT LOCATIONS
. Using an ohmmeter, check continuity between
terminals No. 1 and 2. Continuity should exist. See Fig. 22
or Fig. 23 . Apply battery voltage to terminal No. 1
and ground terminal No. 2. Continuity should exist between terminals No. 3 and 5. If continuity is not as
specified, replace power main relay.
Fig. 22: Power Main Relay Terminals (1999 Avalon, 1999 Celica, Land Cruiser)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Sun Roofs
Microsoft
Sunday, November 22, 2009 10:58:29 AMPage 27 © 2005 Mitchell Repair Information Company, LLC.
Page 1308 of 1632

Fig. 23: Power Main Relay Terminals (Camry, Camry Solara, Corolla, Sienna & 4Runner)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
SYSTEM TESTS
CONTROL RELAY
Disconnect control relay connector. See COMPONENT LOCATIONS
. Check for continuity or voltage as
indicated at control relay wiring harness connector terminals with sun roof switch or limit switch in specified
positions. See appropriate CONTROL RELAY TEST table. If test results are as specified, control relay circuits
are okay. Replace control relay. If test results are not as specified, repair or replace appropriate switch or wire.
See Fig. 24
through Fig. 26 .
CONTROL RELAY TEST (1999 AVALON, 1999 CELICA, COROLLA & RAV4)
NOTE: All models except Avalon (2000), Camry Solara, Land Cruiser use a control relay
to supply power to sun roof motor. Land Cruiser uses a sun roof ECU to control
sun roof motor. To test ECU, see SUN ROOF ELECTRONIC CONTROL UNIT
(ECU) .
Terminal No. & Switch PositionSpecification
1 (1)
Slide
Off Or CloseNo Continuity
OpenContinuity
2 (1)
Slide
1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Sun Roofs
Microsoft
Sunday, November 22, 2009 10:58:29 AMPage 28 © 2005 Mitchell Repair Information Company, LLC.
Page 1309 of 1632

CONTROL RELAY TEST (CAMRY - USA BUILT)
Off Or OpenNo Continuity
CloseContinuity
3 (1)
Tilt
Off Or DownNo Continuity
UpContinuity
4 & 5Continuity
6 (1)
Ignition Switch LOCK Or ACC(2) No Voltage
Ignition Switch ONBattery Voltage
7 (1)
Tilt
Off Or UpNo Continuity
DownContinuity
8 (1)
No. 1 Limit Switch
Off (3) No Continuity
On (4) Continuity
9 (1)
No. 2 Limit Switch
Off (Sun Roof Closed)No Continuity
On (Sun Roof Open)Continuity
11 (1) Continuity
12 (1) Battery Voltage
(1)Terminal connected to ground.
(2)Except within 60 seconds of turning ignition off or until a front door is opened after ignition is turned
off. If circuit is as specified, replace control relay.
(3)Sliding roof is tilted up or open about 7.87" (200 mm).
(4)Sliding roof not tilted up or open about 7.87" (200 mm).
Terminal No. & Switch PositionSpecification
1 & 5Continuity
2 (1) Continuity
3 (1)
No. 1 Limit Switch
Off (Roof Closed)No Continuity
1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Sun Roofs
Microsoft
Sunday, November 22, 2009 10:58:30 AMPage 29 © 2005 Mitchell Repair Information Company, LLC.
Page 1310 of 1632

CONTROL RELAY TEST (CAMRY - JAPAN BUILT & SIENNA)
On (Roof Open)Continuity
4 (1)
Ignition Switch LOCK Or ACC(2) No Voltage
Ignition Switch ONBattery Voltage
7 (1)
No. 2 Limit Switch
Off (Tilt Up)No Continuity
On (Roof Open)Continuity
8 (1)
No. 3 Limit Switch
Off (Roof Closed)No Continuity
On (Roof Open)Continuity
(1)Terminal connected to ground.
(2)Except within 60 seconds of turning ignition off or until a front door is opened after ignition is turned
off. If circuit is as specified, replace control relay.
Terminal No. & Switch PositionSpecification
1 & 5Continuity
2 (1) Continuity
3 (1)
No. 1 Limit Switch
Off (Roof Closed)No Continuity
On (Roof Open)Continuity
4 (1)
Ignition Switch LOCK Or ACC(2) No Voltage
Ignition Switch ONBattery Voltage
7 (1)
No. 2 Limit Switch
Off (3) No Continuity
On (4) Continuity
(1)Terminal connected to ground.
(2)Except within 60 seconds of turning ignition off or until a front door is opened after ignition is turned
off. If circuit is as specified, replace control relay.
(3)Sliding roof is tilted up or open about 7.87" (200 mm).
(4)Sliding roof not tilted up or open about 7.87" (200 mm).
1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Sun Roofs
Microsoft
Sunday, November 22, 2009 10:58:30 AMPage 30 © 2005 Mitchell Repair Information Company, LLC.