NISSAN PICK-UP 1998 Repair Manual

***: Not applicable
NEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM
Manifold surface temperature MST ***
Manifold surface temperature sensor MSTS ***
Manifold vacuum zone MVZ ***
Manifold vacuum zone sensor MVZS ***
Mass air flow sensor MAFS Air flow meter
Mixture control solenoid valve MC solenoid valve Air-fuel ratio control solenoid valve
Multiport fuel injection System MFI system Fuel injection control
Neutral position switch *** Neutral switch
Nonvolatile random access memory NVRAM ***
On board diagnostic system OBD system Self-diagnosis
Open loop OL Open loop
Oxidation catalyst OC Catalyst
Oxidation catalytic converter system OC system ***
Oxygen sensor O2S Exhaust gas sensor
Park position switch *** Park switch
Park/neutral position switch PNP switch Park/neutral switch
Periodic trap oxidizer system PTOX system ***
Positive crankcase ventilation PCV Positive crankcase ventilation
Positive crankcase ventilation valve PCV valve PCV valve
Powertrain control module PCM ***
Programmable read only memory PROM ***
Pulsed secondary air injection control solenoid valve PAIRC solenoid valve AIV control solenoid valve
Pulsed secondary air injection system PAIR system Air induction valve (AIV) control
Pulsed secondary air injection valve PAIR valve Air induction valve
Random access memory RAM ***
Read only memory ROM ***
Scan tool ST ***
Secondary air injection pump AIR pump ***
Secondary air injection system AIR system ***
Sequential multiport fuel injection system SFI system Sequential fuel injection
Service reminder indicator SRI ***
Simultaneous multiport fuel injection system *** Simultaneous fuel injection
Smoke puff limiter system SPL system ***
Supercharger SC ***
Supercharger bypass SCB ***
System readiness test SRT ***
Thermal vacuum valve TVV Thermal vacuum valve
Three way catalyst TWC Catalyst
Three way catalytic converter system TWC system ***
Three way + oxidation catalyst TWC + OC Catalyst
SAE J1930 TERMINOLOGY LIST
SAE J1930 Terminology List (Cont'd)
GI-57

***: Not applicable
NEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM
Three way + oxidation catalytic converter system TWC + OC system ***
Throttle body TB Throttle chamber
SPI body
Throttle body fuel injection system TBI system Fuel injection control
Throttle position TP Throttle position
Throttle position sensor TPS Throttle sensor
Throttle position switch TP switch Throttle switch
Torque converter clutch solenoid valve TCC solenoid valve Lock-up cancel solenoid
Lock-up solenoid
Transmission control module TCM A/T control unit
Turbocharger TC Turbocharger
Vehicle speed sensor VSS Vehicle speed sensor
Volume air flow sensor VAFS Air flow meter
Warm up oxidation catalyst WU-OC Catalyst
Warm up oxidation catalytic converter system WU-OC system ***
Warm up three way catalyst WU-TWC Catalyst
Warm up three way catalytic converter system WU-TWC system ***
Wide open throttle position switch WOTP switch Full switch
SAE J1930 TERMINOLOGY LIST
SAE J1930 Terminology List (Cont'd)
GI-58

ALPHABETICAL INDEX
SECTION
IDX
IDX

A
A/C HFC134a (R134a) system precaution .....HA-2
A/C HFC134a (R134a) system service
procedure ................................................. HA-48
A/C HFC134a (R134a) system service
tools............................................................ HA-8
A/C HFC134a system service
equipment precaution .............................. HA-10
A/C air flow .................................................. HA-14
A/C component layout ................................. HA-13
A/C compressor clutch removal and
installation ................................................ HA-60
A/C compressor precaution ........................... HA-6
A/C compressor special service tool ............. HA-6
A/C control linkage adjustment
(manual A/C) ............................................ HA-45
A/C control operation (manual A/C) ............ HA-16
A/C diagnostic work flow
(manual A/C) ............................................ HA-17
A/C lubricant (R134a) .................................. HA-50
A/C operational check ................................. HA-18
A/C performance chart ................................ HA-26
A/C performance test diagnoses ................. HA-24
A/C relay ...................................................... HA-44
A/C switch.............................................. HA-16, 43
A/C symptom chart (manual A/C) ............... HA-20
A/C trouble diagnoses (manual A/C)........... HA-17
AAC/V - Wiring diagram ............................ EC-133
ABS (anti-lock brake system) ...................... BR-32
ABS - Wiring diagram .................................. BR-42
Accelerator control system............................. FE-1
Accelerator wire adjustment........................... FE-2
Air bag disposal ........................................... RS-14
Air bag precautions ......................................... GI-1
Air bag ........................................................... RS-6
Air bleeding (hydraulic clutch)........................ CL-5
Air bleeding for brake system........................ BR-4
Air cleaner filter replacement
(KA24 engine).......................................... MA-19
Air cleaner filter replacement
(TD25 engine).......................................... MA-29
Air conditioner cut control ............................ EC-18
Air flow meter - See Mass air flow
sensor ...................................................... EC-89
Alternator ...................................................... EL-41
Angular tightening application ....................... EM-1
Antenna ...................................................... EL-146
Anti-lock brake system - Wiring
diagram .................................................... BR-42
Audio and A/C control removal and
installation - See Instrument panel .......... BT-12
Auto-lock free-running hub........................... FA-15
Auxiliary air control (AAC) valve................ EC-131
Axle housing (rear) ........................................ RA-5
B
Back window .................................................BT-24Back-up lamp switch (M/T)............................ MT-9
Ball joint front axle ....................................... FA-34
Battery .......................................................... EL-18
Baulk ring (M/T) (FS5R30A)........................ MT-36
Baulk ring (M/T) (FS5W71C)....................... MT-15
Blower motor................................................ HA-43
Blower resistor ............................................. HA-43
Body alignment ............................................ BT-43
Body mounting ............................................. BT-41
Boring/horning cylinder block ...................... EM-41
Brake booster .............................................. BR-15
Brake fluid change ......................................... BR-3
Brake fluid level and line check..................... BR-3
Brake fluid level ........................................... MA-35
Brake hydraulic line ....................................... BR-5
Brake inspection .......................................... MA-36
Brake lines and cables inspection .............. MA-35
Brake lining wear temporary checking ........ MA-37
Brake master cylinder .................................. BR-12
Brake pedal.................................................. BR-10
Bulb specifications...................................... EL-252
Bumper, front ................................................. BT-5
Bumper, rear .................................................. BT-8
C
CHARGE - Wiring diagram ...........................EL-34
CIGAR - Wiring diagram ............................ EL-133
CLOCK - Wiring diagram ........................... EL-134
CMPS - Wiring diagram............................... EC-85
CONSULT for ECCS ................................... EC-45
CONSULT general information ..................... GI-34
Cab body ...................................................... BT-40
Camshaft inspection (KA24 engine) ........... EM-28
Camshaft inspection (TD25 engine) ........... EM-85
Camshaft position sensor (CMPS) .............. EC-82
Canister - See EVAP canister ..................... EC-19
Center bearing assembly
(propeller shaft) ........................................ PD-10
Center bearing disassembly
(propeller shaft) .......................................... PD-9
Center case (Transfer) ................................... TF-8
Charging system .......................................... EL-34
Chassis and body maintenance .................. MA-32
Cigarette lighter .......................................... EL-133
Circuit breaker .............................................. EL-13
Clock........................................................... EL-134
Clutch cover ................................................. CL-13
Clutch disc.................................................... CL-12
Clutch fluid level .......................................... MA-32
Clutch master cylinder ................................... CL-6
Clutch operating cylinder ............................... CL-8
Clutch pedal ................................................... CL-4
Clutch release bearing ................................... CL-9
Clutch release mechanism............................. CL-9
Clutch withdrawal lever .................................. CL-9
Collision diagnosis (2WD models)............... RS-21
Collision diagnosis (4WD models)............... RS-42
ALPHABETICAL INDEX
IDX-2

Combination lamp, front, removal and
installation................................................... BT-5
Combination lamp, rear, removal and
installation................................................. BT-24
Combination meter removal and instal-
lation - See Instrument panel ................... BT-12
Combination switch ...................................... EL-42
Combustion chamber replacement ............. EM-59
Compression pressure (KA24 engine) ........ EM-10
Compression pressure (TD25 engine) ........ EM-51
Compressor clutch removal and
installation ................................................ HA-60
Compressor precaution ................................. HA-6
Compressor special service tool ................... HA-6
Connecting rod (KA24 engine).................... EM-40
Connecting rod (TD25 engine).................... EM-77
Connecting rod bearing clearance
(KA24 engine).......................................... EM-44
Connecting rod bearing clearance
(TD25 engine).......................................... EM-77
Connecting rod bushing clearance
(KA24 engine).......................................... EM-45
Connecting rod bushing clearance
(TD25 engine).......................................... EM-78
Connector inspection .................................... GI-18
Control lever (M/T) ...................................... MT-17
Control lever (Transfer) .................................. TF-7
Control units (terminal arrangement) ..........Foldout
Coolant mixture ratio ................................... MA-14
Coolant replacement (KA24 engine) ........... MA-16
Coolant replacement (TD25 engine) ........... MA-25
Cooling circuit (engine)
(KA24 engine) ............................................ LC-6
Cooling circuit (engine)
(TD25 engine) .......................................... LC-19
Cooling fan (KA24 engine)........................... LC-10
Cooling fan (TD25 engine) .................... LC-21, 26
Cooling fan control system .......................... LC-25
Counter gear (M/T) (FS5R30A)................... MT-36
Counter gear (M/T) (FS5W71C).................. MT-15
Counter gear (Transfer) ................................. TF-9
Coupling sleeve (M/T) (FS5R30A) .............. MT-36
Coupling sleeve (M/T) (FS5W71C) ............. MT-15
Crank angle sensor built into distribu-
tor - See Camshaft position sensor ......... EC-82
Crankcase emission control system -
See Positive crankcase ventilation .......... EC-21
Crankcase ventilation system - See
Positive crankcase ventilation.................. EC-21
Crankshaft (KA24 engine) ........................... EM-42
Crankshaft (TD25 engine) ........................... EM-79
Crankshaft position sensor (POS) ............... EC-82
Crankshaft position sensor (REF) ............... EC-82
Cylinder block (KA24 engine) ..................... EM-38
Cylinder block (TD25 engine) ..................... EM-74
Cylinder block boring................................... EM-41
Cylinder head (KA24 engine) ...................... EM-24
Cylinder head (TD25 engine) ...................... EM-53
Cylinder head bolt tightening ...................... EM-64
Cylinder head gasket selection ................... EM-63Cylinder liner ............................................... EM-74
D
D/LOCK - Wiring diagram ...........................EL-167
DEF - Wiring diagram ................................ EL-135
DTRL - Wiring diagram ................................ EL-54
Data link connector for Consult ................... EC-45
Daytime light system .................................... EL-51
Defroster door control rod adjustment......... HA-45
Diagnosis sensor unit .................................. RS-10
Diagnostic trouble code (DTC) for
ECCS OBD system.................................. EC-36
Differential carrier assembly (C200) ............ PD-51
Differential carrier assembly (H233B) ......... PD-72
Differential carrier assembly (R180A) ......... PD-27
Differential carrier disassembly
(C200) ...................................................... PD-34
Differential carrier disassembly
(H233B) .................................................... PD-57
Differential gear oil replacement ................. MA-34
Dim-dip lamp system.................................... EL-58
Dimensions ................................................... GI-44
Distributor ignition (DI) system .................... EC-17
Dome light - See Interior lamp ..................... EL-85
Door glass .................................................... BT-10
Door lock ...................................................... BT-10
Door mirror ................................................... BT-39
Door trim ...................................................... BT-18
Door, front .................................................... BT-10
Door, rear ..................................................... BT-11
Drive belt inspection (KA24 engine) ........... MA-15
Drive belt inspection (TD25 engine) ........... MA-23
Drive chain (Transfer) .................................... TF-9
Drive pinion diff. inspection (C200) ............. PD-38
Drive pinion diff. inspection (H233B) ........... PD-60
Drive pinion height (C200)........................... PD-47
Drive pinion height (H233B) ........................ PD-67
Drive pinion height (R180A) ........................ PD-24
Drive shaft (front) ......................................... FA-21
E
ECCS basic inspection .................................EC-58
ECCS circuit diagram .................................... EC-8
ECCS component parts location ................. EC-10
ECCS fail-safe chart .................................... EC-61
ECCS on board diagnostic system ............. EC-36
ECCS relay .................................................. EC-75
ECCS symptom matrix chart ....................... EC-62
ECCS system diagram .................................. EC-9
ECTS - Wiring diagram ............................... EC-96
EGR control (EGRC) - solenoid valve....... EC-218
EGR control valve...................................... EC-218
EGRC - Wiring diagram............................. EC-213
EVAP canister.............................................. EC-19
EVAP canister purge control solenoid
valve ....................................................... EC-140
ALPHABETICAL INDEX
IDX-3

EVAP vapor lines inspection ....................... MA-22
Electrical diagnoses ...................................... GI-21
Engine compartment .................................... BT-44
Engine control module (ECM) ....................... EC-5
Engine coolant temperature sensor
(ECTS) (KA24 engine) ............................. EC-95
Engine coolant temperature sensor
(ECTS) (TD25 engine) ........................... EC-209
Engine oil filter replacement
(KA24 engine).......................................... MA-20
Engine oil filter replacement
(TD25 engine).......................................... MA-24
Engine oil precautions .................................... GI-4
Engine oil replacement
(KA24 engine).......................................... MA-19
Engine oil replacement
(TD25 engine).......................................... MA-24
Engine outer component parts
(KA24 engine)............................................ EM-9
Engine outer component parts
(TD25 engine).......................................... EM-49
Engine removal (KA24 engine) ................... EM-36
Engine removal (TD25 engine) ................... EM-69
Engine room - See Engine
compartment............................................. BT-44
Engine speed sensor ................................. EC-219
Evaporative emission (EVAP) system ......... EC-19
Exhaust system inspection.......................... MA-32
Exhaust system .............................................. FE-5
Exterior ......................................................... BT-24
F
F/PUMP - Wiring diagram...........................EC-153
FCUT - Wiring diagram ............................. EC-225
FICD - Wiring diagram (KA24 engine) ...... EC-168
FICD - Wiring diagram (TD25 engine) ...... EC-230
Fan switch.................................................... HA-43
Fast idle cam (FIC) inspection and
adjustment................................................ EC-24
Final drive disassembly (C200) ................... PD-34
Final drive disassembly (H233B)................. PD-56
Final drive pre-inspection (C200) ................ PD-34
Final drive pre-inspection (H233B) .............. PD-56
Final drive removal and installation ............. PD-15
Floor trim ...................................................... BT-15
Flow charts.................................................... GI-31
Fluids ........................................................... MA-12
Flywheel (clutch) .......................................... CL-12
Flywheel runout (KA24 engine)................... EM-45
Flywheel runout (TD25 engine)................... EM-80
Fog lamp, rear .............................................. EL-72
Fork rod (M/T) (FS5R30A) .......................... MT-38
Fork rod (M/T) (FS5W71C) ......................... MT-17
Front axle ..................................................... FA-12
Front bumper.................................................. BT-5
Front case (Transfer) ..................................... TF-8
Front combination lamp removal and
installation................................................... BT-5Front disc brake ........................................... BR-21
Front door..................................................... BT-10
Front drive shaft (Transfer) ............................ TF-9
Front final drive disassembly (4WD) ........... PD-17
Front final drive pre-inspection (4WD) ........ PD-17
Front final drive removal and installa-
tion (4WD) ................................................ PD-14
Front seat belt................................................ RS-3
Front seat ..................................................... BT-30
Front suspension.......................................... FA-26
Front washer .............................................. EL-120
Front wiper ................................................. EL-120
Fuel check valve .......................................... EC-20
Fuel cut control (at no load & high
engine speed) (KA24 engine) .................. EC-18
Fuel cut control (at no load & high
engine speed) ........................................ EC-225
Fuel filter replacement (KA24 engine) ........ MA-18
Fuel filter replacement (TD25 engine) ........ MA-27
Fuel injector ............................................... EC-144
Fuel line inspection (KA24 engine) ............. MA-18
Fuel line inspection (TD25 engine) ............. MA-28
Fuel precautions ............................................. GI-5
Fuel pressure check .................................... EC-22
Fuel pressure release .................................. EC-22
Fuel pump .................................................. EC-151
Fuel pump relay ......................................... EC-156
Fuel system .................................................... FE-3
Fuel tank vacuum relief valve...................... EC-20
Fuse block.................................................. Foldout
Fuse.............................................................. EL-13
Fusible link ................................................... EL-13G
GLOW - Wiring diagram .............................EC-197
Garage jack and safety stand....................... GI-49
Gear components (M/T) (FS5R30A) ........... MT-36
Gear components (M/T) (FS5W71C) .......... MT-15
Glass ............................................................ BT-10
Glow plug ................................................... EC-208
Glow relay .................................................. EC-208
Grease ......................................................... MA-12
Ground clearance ......................................... GI-44
Ground distribution ....................................... EL-14
H
H/AIM - Wiring diagram .................................EL-64
H/LAMP - Wiring diagram ............................ EL-44
H02S - Wiring diagram .............................. EC-124
HFC134a (R134a) system precaution ........... HA-2
HFC134a (R134a) system service
procedure ................................................. HA-48
HFC134a (R134a) system service
tools............................................................ HA-8
HFC134a system service equipment
precaution ................................................ HA-10
ALPHABETICAL INDEX
IDX-4

HLC - Wiring diagram ................................ EL-130
HORN - Wiring diagram ............................. EL-132
H/SEAT - Wiring diagram........................... EL-152
Harness connector ......................................... EL-2
Harness connector inspection ...................... GI-18
Harness layout ........................................... EL-220
Hazard warning lamp ................................... EL-74
Headlamp ..................................................... EL-44
Headlamp aiming control ............................. EL-63
Headlamp leveler - See Headlamp
aiming control ........................................... EL-63
Headlamp washer ...................................... EL-130
Heated oxygen sensor (HO2S) ................. EC-123
Heated oxygen sensor heater ................... EC-127
Heated oxygen sensor inspection ............... MA-22
Heated seat .................................................. BT-32
Heated seat ................................................ EL-152
Height (Dimensions) ..................................... GI-44
Hood ............................................................... BT-5
Horn ............................................................ EL-132
How to erase DTC for ECCS OBD
system ...................................................... EC-36
I
IACV-AAC valve .................................EC-131, 135
IACV-FICD solenoid valve
(KA24 engine) ........................................ EC-168
IACV-FICD solenoid valve
(TD25 engine) ........................................ EC-231
IATS - Wiring diagram ............................... EC-110
IGN/SG - Wiring diagram .......................... EC-101
ILL - Wiring diagram..................................... EL-81
INJECT - Wiring diagram .......................... EC-144
INT/L - Wiring diagram ................................. EL-85
Identification plate ......................................... GI-42
Idle mixture ratio .......................................... EC-25
Idle speed .................................................... EC-25
Idle speed inspection .................................. MA-30
Ignition coil ................................................. EC-105
Ignition timing............................................... EC-25
Ignition wire inspection ................................ MA-21
Illumination ................................................... EL-81
Injection nozzle inspection .......................... MA-29
Injection nozzle .......................................... EC-186
Injector ............................................... EC-144, 148
Injector removal and installation .................. EC-23
Instrument panel .......................................... BT-12
Intake air temperature sensor ................... EC-109
Intake door control linkage
adjustment................................................ HA-47
Intake manifold .............................................. EM-9
Interior lamp ................................................. EL-85
Interior .......................................................... BT-15
J
Jacking points ................................................GI-47Journal bearing assembly
(propeller shaft) ........................................ PD-11
Journal bearing disassembly
(propeller shaft) ........................................ PD-10
Jump seat..................................................... BT-34
K
Keyless entry system - See Multi-remote
control system .............................................EL-173
Knuckle spindle ............................................ FA-18
L
LSV (Load sensing valve)...............................BR-7
Leaf spring (rear) ......................................... RA-13
Length (Dimensions) ..................................... GI-44
License lamp ................................................ EL-66
Lifting points .................................................. GI-47
Limited slip diff. adjustment (C200) ............. PD-41
Limited slip diff. adjustment (H233B) .......... PD-63
Limited slip diff. assembly (C200) ............... PD-43
Limited slip diff. assembly (H233B) ............. PD-64
Limited slip diff. disassembly (C200)........... PD-39
Limited slip diff. disassembly (H233B) ........ PD-61
Limited slip diff. inspection (C200) .............. PD-40
Limited slip diff. inspection (H233B) ............ PD-62
Liquid gasket application ............................... EM-1
Location of electrical units.......................... EL-217
Lock, door .................................................... BT-10
Lubricant (R134a) A/C ................................. HA-50
Lubricants .................................................... MA-12
Lubrication circuit (engine)
(KA24 engine) ............................................ LC-3
Lubrication circuit (engine)
(TD25 engine) .......................................... LC-12
Lubrication-locks, hinges and hood
latches ..................................................... MA-39
M
M/T major overhaul (FS5R30A) ...................MT-35
M/T major overhaul (FS5W71C) ................. MT-14
M/T removal and installation ....................... MT-11
MAFS - Wiring diagram ............................... EC-91
MAIN - Wiring diagram ................................ EC-76
METER - Wiring diagram ............................. EL-90
MIL & Data link connectors ....................... EC-173
MIRROR - Wiring diagram ......................... EL-150
MULTI - Wiring diagram ............................. EL-175
Main drive gear (M/T) (FS5R30A)............... MT-36
Main drive gear (M/T) (FS5W71C).............. MT-15
Main gear (Transfer) ...................................... TF-9
Mainshaft (M/T) (FS5R30A) ........................ MT-36
Mainshaft (M/T) (FS5W71C) ....................... MT-15
Mainshaft (Transfer) ....................................... TF-9
Maintenance (engine) (KA24 engine) ......... MA-15
ALPHABETICAL INDEX
IDX-5

Maintenance (engine) (TD25 engine) ......... MA-23
Major overhaul (Transfer)............................... TF-8
Malfunction indicator lamp (MIL) ................. EC-38
Manifold tightening torque (intake &
exhaust) ................................................... MA-23
Manual-lock free-running hub ...................... FA-14
Manual steering gear ................................... ST-13
Manual transmission number........................ GI-43
Manual transmission oil replacement.......... MA-32
Mass air flow sensor (MAFS) ...................... EC-89
Master cylinder (brake) ................................ BR-12
Master cylinder (clutch) .................................. CL-6
Mirror, door................................................... BT-39
Mode door control linkage adjustment ........ HA-46
Model variation.............................................. GI-37
Molding - See Exterior ................................. BT-24
Multi-remote control system ....................... EL-173
Multiport fuel injection (MFI) system ........... EC-14
N
NATS (Nissan Anti-theft System)
precautions .......................................................GI-2
NATS (Nissan Anti-theft System)............... EL-183
NATS - Wiring diagram .............................. EL-185
Neutral position switch (M/T)....................... MT-14
Neutral position switch............................... EC-136
O
Oil change (capacity)....................................MA-12
Oil change (interval) ...................................... MA-5
Oil cooler (engine)........................................ LC-17
Oil jet ............................................................ LC-18
Oil pan (engine) (KA24 engine) .................. EM-11
Oil pan (engine) (TD25 engine) .................. EM-52
Oil pressure (engine) (KA24 engine) ............. LC-4
Oil pressure (engine) (TD25 engine) ........... LC-13
Oil pressure relief valve (engine)
(KA24 engine) ............................................ LC-5
Oil pressure relief valve (engine)
(TD25 engine) .......................................... LC-16
Oil pump (engine) (KA24 engine) .................. LC-4
Oil pump (engine) (TD25 engine) ................ LC-14
Oil pump regulator valve (engine)
(KA24 engine) ............................................ LC-5
Oil pump regulator valve (engine)
(TD25 engine) .......................................... LC-17
Oil seal replacement (engine)
(KA24 engine).......................................... EM-22
Oil seal replacement (engine)
(TD25 engine).......................................... EM-67
Oil seal replacement (front of final
drive) ........................................................ PD-12
Operating cylinder (clutch) ............................. CL-8
Outside mirror - See Door mirror ................. BT-39
Oversize piston............................................ EM-95
P
P/ANT - Wiring diagram ..............................EL-147
PCV (positive crankcase ventilation) ......... EC-193
PCV filter replacement ................................ MA-21
PCV system inspection ............................... MA-21
PGC/V - Wiring diagram ............................ EC-141
PLA - Wiring diagram ................................ EC-222
PNP/SW - Wiring diagram ......................... EC-137
POWER - Wiring diagram .............................. EL-6
PST/SW - Wiring diagram ......................... EC-157
Pantograph jack ............................................ GI-47
Parking brake control................................... BR-30
Parking lamp ................................................ EL-66
Periodic maintenance .................................... MA-5
Pilot bushing replacement
(KA24 engine).......................................... EM-48
Pilot bushing replacement
(TD25 engine).......................................... EM-79
Piston assembly (KA24 engine) .................. EM-45
Piston assembly (TD25 engine) .................. EM-86
Piston pin inspection (KA24 engine) ........... EM-39
Piston pin inspection (TD25 engine) ........... EM-76
Piston ring inspection (KA24 engine).......... EM-40
Piston ring inspection (TD25 engine).......... EM-76
Piston to bore clearance
(KA24 engine).......................................... EM-41
Piston to bore clearance
(TD25 engine).......................................... EM-75
Power door lock ......................................... EL-166
Power door mirror ...................................... EL-150
Power steering fluid level .................. MA-37, ST-4
Power steering gear (PB48S) ...................... ST-20
Power steering gear (PB59K) ...................... ST-28
Power steering hydraulic system ................... ST-7
Power steering oil pressure switch............ EC-157
Power steering oil pump .............................. ST-34
Power steering system bleeding .................... ST-5
Power supply routing...................................... EL-5
Power transistor & ignition coil .................. EC-105
Power window ............................................ EL-154
Pre-delivery inspection .................................. MA-3
Precautions (General) ..................................... GI-2
Pressure plate - See Clutch cover............... CL-13
Priming pump............................................. EC-192
Propeller shaft................................................ PD-6
Propeller shaft greasing .............................. MA-33
Propeller shaft inspection ............................ MA-33
Propeller shaft vibration ................................. PD-8
Push rod ...................................................... EM-60
Q
Quick-glow system check ...........................EC-203
R
R/FOG - Wiring diagram ...............................EL-72
ALPHABETICAL INDEX
IDX-6

Radiator (KA24 engine) ................................. LC-9
Radiator (TD25 engine) ............................... LC-24
Rear axle ....................................................... RA-5
Rear body..................................................... BT-40
Rear case (Transfer) ...................................... TF-8
Rear combination lamp removal and
installation................................................. BT-24
Rear cover gasket replacement diff. ........... PD-13
Rear door ..................................................... BT-11
Rear drum brake.......................................... BR-26
Rear fog lamp............................................... EL-72
Rear seat belt ................................................ RS-4
Rear seat...................................................... BT-33
Rear suspension .......................................... RA-12
Rear window defogger ............................... EL-135
Refrigerant connection precaution................. HA-2
Refrigerant discharging evacuating
charging ................................................... HA-49
Refrigerant general precaution ...................... HA-2
Refrigerant lines........................................... HA-52
Refrigeration cycle ....................................... HA-12
Release bearing (clutch) ................................ CL-9
Removal and installation (Transfer) ............... TF-6
Resistor ...................................................... EC-105
Reverse idler shaft (M/T) (FS5R30A) ......... MT-36
Reverse idler shaft (M/T) (FS5W71C) ........ MT-15
Reverse lamp switch (M/T) - See
Back-up lamp switch (M/T) ........................ MT-9
Reverse main gear (M/T) (FS5R30A) ......... MT-36
Reverse main gear (M/T) (FS5W71C) ........ MT-15
Ring gear diff. inspection (C200)................. PD-38
Ring gear diff. inspection (H233B) .............. PD-60
Road wheel size ........................................... GI-46
Roof trim....................................................... BT-21
Room lamp - See Interior lamp.................... EL-85
Rotor disc (front) .......................................... FA-16
S
S/SIG - Wiring diagram...............................EC-149
SAE J1930 terminology list........................... GI-55
SMJ (super multiple junction) .................... Foldout
SRS - See Supplemental Restraint
System ....................................................... RS-6
SRS Trouble diagnoses
(2WD models) .......................................... RS-17
SRS Trouble diagnoses
(4WD models) .......................................... RS-22
START - Wiring diagram .............................. EL-26
SWL/V - Wiring diagram ............................ EC-163
Screw jack..................................................... GI-48
Seal - See Exterior....................................... BT-24
Seat belt inspection ..................................... MA-40
Seat belt, front ............................................... RS-3
Seat belt, rear ................................................ RS-4
Seat, front..................................................... BT-30
Seat, rear ..................................................... BT-33
Self-diagnostic results.................................. EC-38
Shift control (Transfer) ................................. TF-10Shift control components (M/T)
(FS5R30A) ................................................MT-38
Shift control components (M/T)
(FS5W71C) .............................................. MT-17
Shift fork (M/T) (FS5R30A) ......................... MT-38
Shift fork (M/T) (FS5W71C) ........................ MT-17
Shift lever (FS5R30A) ................................. MT-38
Shift lever (FS5W71C) ................................ MT-17
Shock absorber (front) ................................. FA-28
Shock absorber (rear).................................. RA-13
Side bearing preload (R180A) ..................... PD-23
Side bearing preload (C200) ....................... PD-45
Side trim ....................................................... BT-15
Side window ................................................. BT-38
Spark plug replacement .............................. MA-20
Spiral cable .................................................. RS-11
Spot lamp ..................................................... EL-85
Stabilizer bar (front) ..................................... FA-31
Standardized relay ......................................... EL-3
Start signal ................................................. EC-149
Starter ........................................................... EL-33
Starting system............................................. EL-26
Steering gear and linkage inspection.......... MA-37
Steering gear oil level ................................. MA-38
Steering knuckle........................................... FA-18
Steering linkage ........................................... ST-37
Steering wheel and column ........................... ST-9
Steering wheel play........................................ ST-6
Steering wheel turning force .......................... ST-6
Striking rod (M/T) (FS5R30A) ..................... MT-38
Striking rod (M/T) (FS5W71C) .................... MT-17
Sub-gear (M/T) (FS5R30A) ......................... MT-36
Sub-gear (M/T) (FS5W71C) ........................ MT-15
Sunroof ......................................................... BT-35
Supplemental Restraint System .................... RS-6
Supplemental restraint system - Wiring
diagram (2WD models) ............................ RS-18
Supplemental restraint system - Wiring
diagram (4WD models) ............................ RS-26
Swirl control valve control solenoid
valve ....................................................... EC-161
Symbols and abbreviations............................. GI-8
Synchronizer (M/T) (FS5R30A) ................... MT-36
Synchronizer (M/T) (FS5W71C) .................. MT-15
T
TAIL/L - Wiring diagram ................................EL-66
TPS - Wiring diagram ................................ EC-115
TURN - Wiring diagram................................ EL-75
Tail lamp ....................................................... EL-66
Temperature control cable and linkage
adjustment................................................ HA-47
Tension rod (front) ....................................... FA-33
Thermal protector ........................................ HA-45
Thermo control amp .................................... HA-44
Thermostat (KA24 engine) ............................. LC-8
Thermostat (TD25 engine) ........................... LC-23
Three way catalyst precautions ...................... GI-4
ALPHABETICAL INDEX
IDX-7

Throttle body ................................................. EM-9
Throttle position sensor (TPS)................... EC-113
Throwout bearing - See Clutch release
bearing........................................................ CL-9
Tie-rod .......................................................... ST-37
Tie-rod ball joints.......................................... ST-37
Tightening torque of standard bolts .............. GI-54
Timing chain ................................................ EM-13
Timing gear ................................................. EM-89
Tire rotation ................................................. MA-35
Tire size ........................................................ GI-46
Tooth contact (R180A) ................................ PD-26
Tooth contact (C200) ................................... PD-49
Tooth contact (H233B) ................................ PD-70
Torsion bar spring ........................................ FA-28
Tow truck towing ........................................... GI-51
Towing point.................................................. GI-53
Transfer case ................................................. TF-8
Transfer oil replacement ............................. MA-33
Transfer serial number.................................. GI-43
Transmission case (M/T) (FS5R30A).......... MT-35
Transmission case (M/T) (FS5W71C)......... MT-14
Transmission serial number.......................... GI-43
Tread - FR&RR (Dimensions) ...................... GI-44
Trim .............................................................. BT-15
Triple pressure switch ........................... HA-12, 44
Turn signal lamp........................................... EL-74
Two-pole lift................................................... GI-50
U
Under body ....................................................BT-46
Upper link (front susp.) ................................ FA-31
V
VSS - Wiring diagram .................................EC-119
Vacuum hose (brake system) .......................BR-17
Vacuum hose drawing (ECCS).....................EC-12
Vacuum pump ...............................................BR-19
Valve clearance adjustment .........................MA-23
Valve clearance ............................................EM-31
Valve guide (KA24 engine) ......................... EM-29Valve guide (TD25 engine) ..........................EM-56
Valve lifter .....................................................EM-60
Valve seat (KA24 engine) ............................EM-31
Valve seat (TD25 engine) ............................EM-57
Valve spring (KA24 engine) .........................EM-32
Valve spring (TD25 engine) .........................EM-60
Vehicle identification number .........................GI-40
Vehicle recovery (freeing a stuck
vehicle) .......................................................GI-53
Vehicle speed sensor (VSS).......................EC-118
Ventilator door control rod adjustment .........HA-45
Viscosity number (SAE) ...............................MA-13
W
WARN - Wiring diagram ..............................EL-106
WINDOW - Wiring diagram ........................ EL-157
WIPER - Wiring diagram ............................ EL-122
Warning lamps ........................................... EL-105
Washer, front .............................................. EL-120
Water cock control rod adjustment.............. HA-46
Water pump (KA24 engine) ........................... LC-7
Water pump (TD25 engine) ......................... LC-21
Weatherstrip - See Exterior ......................... BT-24
Wheel alignment (front).................................. FA-7
Wheel balance............................................. MA-34
Wheel bearing (front axle) ............................. FA-5
Wheel bearing (rear)...................................... RA-4
Wheel hub (front) ......................................... FA-16
Wheel sensors (ABS) .................................. BR-35
Wheel size .................................................... GI-46
Wheelbase (Dimensions) .............................. GI-44
Width (Dimensions)....................................... GI-44
Window, back ............................................... BT-24
Window, door ............................................... BT-10
Window, side ................................................ BT-38
Windshield .................................................... BT-36
Wiper, front ................................................. EL-120
Wiring diagram (cell code) list.................... EL-253
Wiring diagrams .............................................. GI-9
Withdrawal lever (clutch)................................ CL-9
Wrist pin - See Piston pin inspection .......... EM-39
ALPHABETICAL INDEX
IDX-8