GEELY CK 2008 Workshop Manual

324(II) Engine HoodEngine Hood Removal / Installation
For engine hood installation, see the figure
1. Removal
Warning
•It is dangerous to remove the engine hood without support. The engine hood may drop and
result in body injury. Work with at least one assistant when removing the engine hood and
should follow the procedures below:
1Disconnect windshield washer hose.
2Lift up the engine hood and support it with the spring brace;
3Remove 2 spring braces under the help of the assistant to prevent the engine hood from dropping down
and resulting in body injury;
4The assistant lifts the engine hood, removes the engine hood hinge bolt and the engine hood;
5Remove the ventilator louver and remove the hinge arm;
6Remove the hinge arm bracket attach bolt. Remove the hinge arm bracket from the body;
7Remove the engine hood lock;
8Remove the engine hood lock control cable.
2.Installation
1The installation is in the reverse order of the removal;
2Adjust the engine hood;Engine HoodGas Spring BraceEngine Hood Hinge Engine Hood Lock Control CableEngine Hood LockEngine Hood Installation Illustration

3253. Engine Hood Adjustment
Fix the engine hood to the engine hood hinge with bolts. the engine hood in vertical direction through the hinge
hole. Vertically adjust the front by adjusting the engine hood bumper and adjust the engine hood master lock
striker. The clearance tolerance is 1.0 mm-3.0 mm, while the flatness tolerance is 0 mm-1.0 mm.
(1) Open the engine hood
(2) Loose the bolt between the engine hood and the hinge
(3) Adjust the clearance between the engine hood and the front fender. Loose the bolt and move the engine
hood for adjustment.
(4) Close the engine hood
(5) Check for alignment
(6) Open the engine hood and adjust it as specified
(7) Adjust the engine hood bumper
(8) Check for alignment
(9) Adjust the engine hood master lock striker:
Loose 3 pin bolts on the engine hood lock. Move the engine hood lock for adjustment.
(10) Tighten the bolt between the engine and the hinge.
(11) Close the engine hood
4.Processing The Brace
Notice
•The air in the brace is of no color, no taste and no
poison.
(1) Wear the eye protection.
(2) Level the brace.
(3) Cut the brace with the hack saw as shown in the figure on
the right.
(4) Bleed the air from the brace
(5) Abandon the brace

326(III) Outside Rear View MirrorAttach the outside rear view mirror to the left and right doors. Integrate the outside rear view mirror with the
body smoothly using specially designed rubber bushing to make it a whole. The forward and rearward folding
of the rear view mirror will not be affected after being knocked. It is also a major way to reduce the whole
vehicle's air resistance coefficient.
Attach the lens to the plate with double sided adhesive tape. The plate is connected to the rear view mirror
case with the ball hinge to prevent fragment from splashing when it is broken, which may result in injury and
it is convenient to replace the broken lens. Pry the plate from the ball socket with the tool when the lens is
broken for replacement and press the new one into the ball socket. The case overturn force is designed to be
30N, enabling it liable to overturn when impacted by person or object and hence reducing the mutual damage.
The adjust handle of the outside rear view mirror is designed to be built in the vehicle to facilitate the
operator's direction adjustment. The optional flat mirror is generally selected for driver side to ensure the
sense of reality and distance. Spherical mirror is used for front passenger side to enlarge the rear field of
vision. In addition, outside rear view mirror has also the feature of electrical heating and defogging.
Notice
When folding the outside rear view mirror, be careful not to put your finger between the outside
rear view mirror and the mirror foot to avoid being crushed!Replace the Rear View MirrorRemoval
1. Remove battery negative cable.
2. Remove the inside trim.
3. Disconnect electric outside rear view mirror connector.
4. Remove screw and outside rear view mirror retaining clip.
5. Remove electric outside rear view mirror.
6. The installation is in the reverse order of the removal.Installation1. Position the rear view mirror on the door
2. Tighten the screw from left lower side screw clockwise
Tighten
Tighten the outer rear view mirror screw to 1.5 N.M¡«2 N.M
3. Install rear view mirror inside trim cover
4. Install rear view mirror inner adjust handle

327(IV) Rear trunk LidComponent View:
1.Rear trunk Lid Hinge Pin 2.Rear trunk Lid Hinge Retainer3.Rear trunk Lid Hinge Retainer
Mounting Nut4.Rear trunk Door Hinge Cushion 5.Rear trunk Lid Outer Panel And Reinforcement
Assembly 6.Geely Logo7.Rear License Plate Assembly8.Rear License Plate Assembly
Mounting Nut9.Rear trunk Lid Weatherstrip10.Rear trunk Lid inside Trim Board 11.Rear
trunk Lid Cushion12.Rear trunk Door Lock Cylinder Assembly 13.Rear trunk Lid inside Trim Board Clip
14.Rear trunk Lid Hinge Attaching Bolt 15.Rear trunk Door Lock Cable Assembly16.Rear
trunk Door Oil Filler Cable Assembly 17.Rear trunk Lid Hinge 18.Rear trunk Lid Spring

3281.Rear trunk Lid Removal/Installation
Warning
It is dangerous to remove the rear trunk lid spring before supporting the rear trunk lid. The rear
trunk lid may drop and result in body injury. Fully open the rear trunk lid, support the rear trunk
lid before removing the brace.
Remove rear trunk lid under the help of the assistant.(1) Disconnect the negative (--) terminal cable from the battery;
(2) Disconnect rear trunk wire harness connector. Pull the rear trunk lid wire harness out from the rear
trunk;
(3) Remove rear trunk door lock cylinder assembly. Pull out the rear trunk door lock cable;
(4) Remove rear trunk lid spring;
(5) Remove rear trunk lid hinge connecting bolt. Remove the rear trunk lid;
(6) Remove rear trunk lid hinge seat mounting nut. Remove the rear trunk lid hinge seat and the rear trunk lid
hinge
(7) Remove rear trunk door oil filler cable assembly;
(8) Remove cushion;
(9) Remove rear trunk lid hinge pin. Remove rear trunk lid hinge from the bracket;
(10) Remove rear trunk lid weatherstrip;
(11) Remove rear trunk lid inside trim board clip, Remove rear trunk lid inside trim board;
(12) Remove rear license plate assembly mounting nut , Remove rear license plate assembly;
(13) The installation is in the reverse order of the removal.;
(14) Adjust the rear trunk lid. (See rear trunk lid adjustment)2.Rear trunk Lid Adjustment(1) Measure the clearance and height between the rear trunk lid and vehicle body.
(2) Loose the rear trunk lid hinge mounting bolt or the rear trunk latch mounting screw and reinstall the rear
trunk lid if it is not as specified.
Clearance
a: 3.74mm
b: 1.0mm
c: 4.0mm
(3) Tighten the rear trunk lid hinge bolt;
(4) Close the rear trunk lid

329(V) Rear BumperThe structure diagram is shown as the figure below:
1.Cross Pan Head Tapping Screw And Big Washer Set2.Cross Pan Head Screw (GB973 M6X16)
3.Cross Pan Head Screw (GB973 M6X16) 4.Rear Bumper5.Clip6.Rear Bumper Reinforce-
ment Assembly 7.Rear Bumper Mounting Bracket Assembly8.Hexigon Bolt and Spring Washer
Set 9.Hexigon Bolt Spring and Flat Gasket Set
1.Rear Bumper Removal/Installation
(1) Disconnect the negative (--) terminal cable from the battery.
(2) Remove the cross pan head tapping screw and big washer set.
(3) Remove 4 hexagon bolt on the mounting bracket.
(4) Remove 2 cross pan head screw (GB973 M6X16)
(5) Pull the rear bumper out from the body.
(6) Remove the cross pan head screw (GB973 M6X16) and hexagon bolt spring and flat gasketset. Remove
the rear bumper mounting bracket assembly.
(7) The installation is in the reverse order of the removal.

3302.Notice On Removing The Rear Bumper
(1) Pull the rear bumper out to separate it from the bumper rail.Warning
If only one side of the rear bumper is separated from the bumper rail, the bumper may drop and
result in body injury. Be careful not to make the bumper drop before separating the rear bumper
from the bumper rail.3.Notice On Installing The Rear Bumper(1) Press the rear bumper joint into the vehicle body to connect the rear bumper mounting bracket assembly
and the bumper rail.
(2) Insert the rear bumper end tab into the corresponding hole of the rear fender to flush with the outer
surface.

331(VI) Seat Removal, Installation and AdjustmentFront SeatSee Figure
Disassembly of Front Seat
1.Headrest Assembly 2. Headrest Support3.Snap Ring4.Front Seat Backassembly
5.Front Seat Back Cover 6.Cap Nut7.Front Seat Coupling Plastic Gasket
8.Track Assembly 9.Front Seat Cushion Cover 10.Front Seat Cushion Assembly
11.Adjuster Assembly12.Adjuster Hinge Cover1. Removal1Remove 4 bolts and the seat from the vehicle;
2Turn the headrest lock handle to"Non-LOCK". Remove headrest and bracket;
3Remove the attaching screw, Remove adjuster hinge cover from the front seat;
4Remove the 4 snap ring under the rear side of the seat back. Remove the set bolt and nut at the both sideof the seat back;
5Remove seat coupling plastic gasket;
6Remove the seat cushion, track assembly and adjuster assembly;
7Press the headrest support and push it upwards by hand in the direction as the Figure shows and removethe headrest support;
8Open the seat backcover. Remove the inner coversnap ring. Remove the seat backcover;

3329Remove the snap ring under the seat cushion. Open the front seat cushion cover. Remove the inner
coversnap ring. Remove the seat cushion cover.2. Installation1Install snap ring at the front and rear seat. Be careful not to foul the cover or get it wrinkled;
2Install the snap ring at the front of the seat back. Install the front seat headrest support;
3Install the adjuster and track assembly with bolts;
4Install the coupling plastic gasket. Install the seat back assembly to the seat cushion with bolts and nuts.
Install the snap ring to the rear seat back;
5Install the adjuster hinge cover with 2 screws;Remove the Headrest and BracketRemove the Front Seat Adjuster Hinge CoverRemove the Seatback Snap Ring and Set BoltTrack AssemblyAdjuster AssemblyRemove the Track and Adjuster Assembly Remove the Headrest Support
Remove the Seatback CoverRemove boltsNon-LOCK

3336Install the headrest;
7Install the front seat with 4 tightening bolts. Torque: 14.72~23.52N.m.3.Adjust1The seat can adjust tilt angle forward in torque 2° x 5=10°;
Adjust backwards 2° x 27=54°;
2The seat assembly slides forwards 15mm x 4=60mm in torque 15N.m;
Slide backwards 15mm x 10=150mm;
3The headrest can be adjusted in 3 positions in height.Rear Seat1.Rear seat back
1Removal
a. Lift the rear seat back lock handle upwards. Turn seat back down forwards. Remove 4 set bolts.
Remove seat backassembly from the vehicle;
b. Remove seat back lock handle and handle seat;Install Front and Rear Seat Snap RingInstall Headrest SupportTrack Assembly Adjuster AssemblyInstall Adjuster and Track AssemblyAssemble the Seatback and Cushion