GEELY CK 2008 Workshop Manual

334c . Remove the snap ring from the rear seat back. Open the seat back cover. Remove the inside snap
ring. Remove the seat cover.
2Re-assembly
a. Install the snap ring at the inside of the seat back;
b. Install the snap ring at the rear seat back;
c. Install the seat back lock handle seat to the rear seat back;
d. Install the rear trunk carpet to the rear seat back with 10 clips;
e. Install the rear seat back assembly to the vehicle with 4 bolts. Tighten bolt torque: 3.92~6.86N.m.2.Rear seat cushion assembly1Removal
a. First remove therear seat back;
b. Lift the front of the seat cushion. Disconnet the seat cushion from the clamp on the floor, push
backwards, separate it from the hook. Remove seat cushionassembly from the vehicle;
c. Remove the snap ring on the seat cushion;
d. Remove the snap ring in the cover. Remove cover.
e. Remove the clamp under the seat cushion;
2Re-assembly
The installation is in the reverse order of the removal.Remove Rear Seatback AssemblySeatback Lock handleHandle SeatRemove Seatback Set BoltRemove Seatback CoverRemove Seatback Handle and Seat

335(VII) Seat BeltThe vehicle seat belt is compulsory for drivers and passengers for safety purpose. It is the facility to prevent
the passengers from being hurt or reduce the possibility of being hurt when the vehicle is in emergent drive or
traffic accident occurs. Ck-1 front seat adopts Three Points Emergency Lock Retractor Pretension Seat
Belt , It is composed of retractor assembly, belt buckle assembly and height adjuster assembly.
1. Height Adjuster Assembly 2. Retractor Assembly 3. Belt Buckle Assembly 4.anchorage1. Belt BuckleBelt buckle is enclosure type, See FigureReplacement Of The Seat Belt Buckle(1) Remove the seat adjuster hinge cover;
(2) Remove the bolt from the belt buckle on the seat side;
(3) Remove the seat belt buckle from the seat;
(4) Replace the seat belt buckle.41
23

3362. RetractorThe retractor is pre-tensioner. The retractor will pre-tension the seat belt when something emergency hap-
pens to prevent passengers from being hurt. It can sense the vehicle acceleration and the acceleration of the
belt being pulled out.
The retractor belt can be pull out and drawn back freely. It will not be locked at 12° around the safety
position, but locked at over 27°. The passenger can move in small area. The pre-tensioner will transmit within
5ms~10ms when something emergency happens to tension and lock the belt.Notice:1 . Check the product for damage, crack and rust before installation.
2 . Put the retractor vertically and the belt can be pulled out. Check if the belt can be pulled out
and around. Check if the retractor works.
3 . When installing the pretensioned seat belt, check the transmittor head pin for slant and rust.
The transmitter in the pretensioned seat belt can be used for 15 years after installation.
4 . Check if the belt buckle and the attachment matches the connecting mode of the to-be-installed
vehicle module. Check if the opening of the buckle is flexible.
5 . See if the screw thread of the nut welded on the cover is clear when installing the bolt. Assemble
the bolt after clearing the welding residue if there is any.
6. When the retractor belt is pulled out, there should be no obstacles around the belt (such as,
wire harness ect) , Remove the obstacles and make sure the retractor and the belt will not be
scratched.
3.Front seat belt removal/installation
Warning:
Do not remove retractor.(1) Turn the ignition switch to LOCK.
(2) Disconnect the negative (--) terminal cable from the battery
for 1min.
(3) Remove B- pillar lower frame.
(4) Pry the seat belt which is used to install the tension wheal.
Use a screwdriver to pry off the stop plate of the seat
belt connector with tensioner.
(5) Disconnect the seat belt connector with tensioner.
Remove 2 set bolts on the hang ring and remove the hang
ring.
(6) Remove two set bolts in the retractor and remove the
front seat belt.
(7) The installation is in the reverse order of the removal.Stop PlateBoltFront Seat BeltScrew
BoltLid

337(8) Make sure the warning light of the airbag system on for 6s and off.
If the warning light of the airbag system is not as specified, it means system fault. Check with the OBD (on-
board diagnostics).4.Rear Seat Belt Removal / InstallationWarning
Do not remove retractor.
(1) Fold rear seat back.
(2) Remove B pillar upper inside trim.
(3) Remove rear trunk partition.
(4) Remove bolt.
(5) Remove rear seat belt.
(6) The installation is in the reverse order of the removal.
5.Rear Seat Belt Buckle Removal / Installation
(1) Remove rear seat cushion.
(2) Remove the bolt.
(3) Remove rear seat belt buckle.
(4) The installation is in the reverse order of the removal.
6. Seat Belt Inspection
(1) Ensure correct installation of seat belt.
(2) Check the metal component of the seat belt for damage.
(3) If the vehicle has been vibrated during the accident, pull out the
seat belt from the retractor, observe by eye and touch the seat
belt with hand to ensure that there is no scratch (load limit retractor
does not operate).
zReplace the seat belt if it is not as specified in the technical specification.Seat BeltPullAnchorNickanchorage

338(VIII) Instrument panel and auxiliary console1. Instrument Panel Removal / Installation(1) Disconnect the negative (--) terminal cable from the
battery.
(2) Remove the instrument panel compartment.
(3) Remove the front and rear auxiliary console.
(4) Remove combination meter panel.
(5) Remove instrument cluster.
(6) Remove the steering column cover.
(7) Remove the undercover.
(8) Remove the steering column.
(9) Remove A pillar frame.
(10) Remove intermediate instrument panel.
(11) Remove right side shield.
(12) Remove left side shield.
(13) As to the vehicle installed with A/C control mechanism, disconnect the front A/C wire.
(See the removal and installation of A/C control mechanism)
(14) Disconnect the instrument panel wire harness connector.
(15) Remove the bolt.
(16) Take out the instrument panel from the open driver side door.
(17) The installation is in the reverse order of the removal.
Warning
It is dangerous to remove the instrument panel before supporting it. The instrument panel may
drop and result in body injury. Have at least one assistant for help to implement the procedures.
Remove the supporting pin from the vehicle body to remove the instrument panelPin

3392. Instrument Panel Removal/Installation(1) Remove the airbag actuator at the driver side.
(2) Remove the intermediate instrument panel.
(3) Remove the audio device
(4) Remove A/C control mechanism.
(5) Remove in the order below in the figure.
(6) The installation is in the reverse order of the removal.
Torque: 18.6--25.5 N.m1 instrument panel w ire harness
2 instrument panel c ross member3instrument panel 123

3403.Side Panel Removal/Installation
(1) Using the flat screwdriver wrapped with vinyl tape, disconnect the
clip.
(2) Pull the side panel towards yourself and remove the plate from the
instrument panel and remove the side panel.
(3) The installation is in the reverse order of the removal.
4.Steering Column Cover Removal/Installation
(1) Remove upper cover.
(2) Remove the ignition key.
(3) Remove the screw.
(4) Remove lower cover.
(5) The installation is in the reverse order of the removal.
5.Combination Instrument Panel Removal/Installation
(1) Remove the screw.
(2) Using the flat screwdriver wrapped with vinyl tape, disconnect the clip.
(3) Pull combination instrument panel towards yourself. Remove pillar.
(4) The installation is in the reverse order of the removal.
6.Lower End Shield Removal/Installation
(1) Using the flat screwdriver wrapped with vinyl tape, disconnect the
clip.
(2) Pull the lower end shield towards yourself and remove clipA and
plate B from the instrument panel and remove lower end shield.
(3) Disconnect the engine hood cable.
The installation is in the reverse order of the removal.

3417.Intermediate Instrument Panel Removal/Installation
(1) Disconnect the negative (--) terminal cable from the battery.
(2) Remove intermediate instrument panel.
(3) Remove the screw.
(4) Using the flat screwdriver wrapped with vinyl tape, disconnect
the clip.
(5) Pull the intermediate instrument panel forward and then remove
the clip.
(6) Remove LDC (Liquid Crystal Display) component connector.
(7) The installation is in the reverse order of the removal.
8.Glove Compartment Removal/Installation
(1) Open the glove compartment;
(2) Pull the glove compartment up and separate it from the instrument panel;
(3) The installation is in the reverse order of the removal.

3429. Auxiliary Console Removal/Installation
(1) For MT vehicle, remove transmission control knob.
(2) Using the screwdriver wrapped with the vinyl tape,
remove the tray.
(3) Using the screwdriver wrapped with the vinyl tape,
remove shift boot frame. Disconnect ignition switch.
(4) Remove the bolt, screw.
(5) The installation is in the reverse order of the removal.
10.The auxiliary Console Removal/Installation
(1) Remove in the order listed below.
(2) The installation is in the reverse order of the removal.11
2 3
4 5 6
7
8
9
10
11 121 Au x iliar y c o n s o le lef t f r o n t e n d
2 Shift boot frame
3 Shift boot end shield
4Tray
5 Au x iliar y c o n s o le f r o n t p ar t
6 Au x iliar y c o n s o le o u t e r e n d s h ie ld u p p e r p lat e
7 Au x iliar y c o n s o le o u t e r e n d s h ie ld
8 Au x iliar y c o n s o le in n e r en d s h ield
9 Au x iliar y c o n s o le c o m p ar t m e n t
1 0 Au x iliar y c o n s o le r e ar e n d s h ie ld
11 Rear ash tray
1 2 Au x iliar y c o n s o le r e ar p a r t

343(IX) A pillar inside trim and front door sillA pillar inside trim and front door sill diagram
A pillar inside trim and front door sill diagram
1. Right A Pillar Inside Trim 2. Left A Pillar Inside Trim 3. Right Front Door Sill
4. Left Front Door Sill5.D-Clip 6. Steel Clip7. Cross Slot Head Self-tapping Screw
1. Removal
1Remove the installed right front door sill, left front door sill self-tapping screw cross screwdriver;
2Use an opener to remove the right A pillar inside trim, A pillar inside trim, right front door sill, left frontdoor sill.
2. Installation
1 Install the right A pillar inside trim, A pillar inside trim, right front door sill , left front door sill to the
corresponding position with clip and steel clip;
2Fix the right front door sill , left front door sill with a tapping screw. 1 2
3
6
4 57