service INFINITI QX4 2001 Factory Owners Manual

SEF941Y
CONSULT-II=NBEC0034CONSULT-II INSPECTION PROCEDURENBEC0034S011. Turn ignition switch OFF.
2. Connect CONSULT-II to data link connector, which is located
under LH dash panel near the fuse box cover.
PBR455D
3. Turn ignition switch ON.
4. Touch ªSTARTº.
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5. Touch ªENGINEº.
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6. Perform each diagnostic test mode according to each service
procedure.
For further information, see the CONSULT-II Operation
Manual.
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ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II
EC-81

WORK SUPPORT MODE=NBEC0034S04
WORK ITEM CONDITION USAGE
TP SW/TP SEN IDLE POSI ADJIFOLLOW THE BASIC INSPECTION INSTRUCTION IN
THE SERVICE MANUAL.When adjusting the idle throttle
position
FUEL PRESSURE RELEASEIFUEL PUMP WILL STOP BY TOUCHING ªSTARTº
DURING IDLING.
CRANK A FEW TIMES AFTER ENGINE STALLS.When releasing fuel pressure
from fuel line
IDLE AIR VOL LEARNITHE IDLE AIR VOLUME THAT KEEPS THE ENGINE
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM.When learning the idle air volume
SELF-LEARNING CONTITHE COEFFICIENT OF SELF-LEARNING CONTROL
MIXTURE RATIO RETURNS TO THE ORIGINAL
COEFFICIENT.When clearing the coefficient of
self-learning control valve
EVAP SYSTEM CLOSE OPEN THE VACUUM CUT VALVE BYPASS VALVE AND
CLOSE THE EVAP CANISTER VENT CONTROL VALVE
IN ORDER TO MAKE EVAP SYSTEM CLOSE UNDER
THE FOLLOWING CONDITIONS.
IIGN SW ªONº
IENGINE NOT RUNNING
IAMBIENT TEMPERATURE IS ABOVE 0ÉC (32ÉF).
INO VACUUM AND NO HIGH PRESSURE IN EVAP
SYSTEM
ITANK FUEL TEMP. IS MORE THAN 0ÉC (32ÉF).
IWITHIN 10 MINUTES AFTER STARTING ªEVAP SYS-
TEM CLOSEº
IWHEN TRYING TO EXECUTE ªEVAP SYSTEM
CLOSEº UNDER THE CONDITION EXCEPT ABOVE,
CONSULT-II WILL DISCONTINUE IT AND DISPLAY
APPROPRIATE INSTRUCTION.
NOTE:
WHEN STARTING ENGINE, CONSULT-II MAY DIS-
PLAY ªBATTERY VOLTAGE IS LOW. CHARGE
BATTERYº, EVEN IN USING CHARGED BATTERY.When detecting EVAP vapor leak
point of EVAP system
TARGET IGNITION TIMING ADJ*IIDLE CONDITIONIWhen adjusting target ignition
timing
After adjustment, confirm target
ignition timing with a timing
light.
IIf once the ªTARGET IDLE
RPM ADJº has been done, the
Idle Air Volume Learning proce-
dure will not be completed.
TARGET IDLE RPM ADJ*IIDLE CONDITION When setting target idle speed
*: This function is not necessary in the usual service procedure.
SELF-DIAGNOSTIC MODENBEC0034S05DTC and 1st Trip DTCNBEC0034S0501Regarding items of ªDTC and 1st trip DTCº, refer to ªTROUBLE
DIAGNOSIS Ð INDEXº (See EC-8.)
Freeze Frame Data and 1st Trip Freeze Frame DataNBEC0034S0502
Freeze frame data
item*1Description
DIAG TROUBLE
CODE
[PXXXX]IThe engine control component part/control system has a trouble code, it is displayed as ªPXXXXº.
(Refer to ªTROUBLE DIAGNOSIS Ð INDEXº, EC-8.)
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ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II (Cont'd)
EC-85

SEF139P
Generic Scan Tool (GST)=NBEC0035DESCRIPTIONNBEC0035S01Generic Scan Tool (OBDII scan tool) complying with SAE J1978
has 8 different functions explained on the next page.
ISO9141 is used as the protocol.
The name ªGSTº or ªGeneric Scan Toolº is used in this service
manual.
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GST INSPECTION PROCEDURENBEC0035S021. Turn ignition switch OFF.
2. Connect GST to data link connector, which is located under LH
dash panel near the fuse box cover.
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3. Turn ignition switch ON.
4. Enter the program according to instruction on the screen or in
the operation manual.
(*: Regarding GST screens in this section, sample screens are
shown.)
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5. Perform each diagnostic mode according to each service pro-
cedure.
For further information, see the GST Operation Manual of the
tool maker.
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ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Generic Scan Tool (GST)
EC-95

DESCRIPTION FOR WORK FLOWNBEC0037S01
STEP DESCRIPTION
STEP IGet detailed information about the conditions and the environment when the incident/symptom occurred using
the ªDIAGNOSTIC WORK SHEETº, EC-98.
STEP IIBefore confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st trip) DTC
and the (1st trip) freeze frame data, then erase the DTC and the data. (Refer to EC-72.) The (1st trip) DTC and
the (1st trip) freeze frame data can be used when duplicating the incident at STEP III & IV.
If the incident cannot be verified, perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-140.
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the cus-
tomer. (The ªSymptom Matrix Chartº will be useful. See EC-118.)
Also check related service bulletins for information.
STEP IIITry to confirm the symptom and under what conditions the incident occurs.
The ªDIAGNOSTIC WORK SHEETº and the freeze frame data are useful to verify the incident. Connect CON-
SULT-II to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-140.
If the malfunction code is detected, skip STEP IV and perform STEP V.
STEP IVTry to detect the (1st trip) DTC by driving in (or performing) the ªDTC Confirmation Procedureº. Check and read
the (1st trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO
TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-140.
In case the ªDTC Confirmation Procedureº is not available, perform the ªOverall Function Checkº instead. The
(1st trip) DTC cannot be displayed by this check, however, this simplified ªcheckº is an effective alternative.
The ªNGº result of the ªOverall Function Checkº is the same as the (1st trip) DTC detection.
STEP VTake the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX.
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-101.) If CONSULT-II is
available, perform ªDATA MONITOR (SPEC)º mode with CONSULT-II and proceed to the ªTROUBLE DIAGNO-
SIS Ð SPECIFICATION VALUEº, EC-136. (If malfunction is detected, proceed to ªREPAIR REPLACEº.) Then
perform inspections according to the Symptom Matrix Chart. (Refer to EC-118.)
STEP VIIdentify where to begin diagnosis based on the relationship study between symptom and possible causes.
Inspect the system for mechanical binding, loose connectors or wiring damage using (tracing) ªHarness Layoutsº.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in ªDATA MONITOR
(AUTO TRIG)º mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CON-
SULT-II. Refer to EC-122, 127.
The ªDiagnostic Procedureº in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to GI-27, ªCircuit
Inspectionº.
Repair or replace the malfunction parts.
If malfunctioning part cannot be detected, perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº,
EC-140.
STEP VIIOnce you have repaired the circuit or replaced a component, you need to run the engine in the same conditions
and circumstances which resulted in the customer's initial complaint.
Perform the ªDTC Confirmation Procedureº and confirm the normal code [DTC No. P0000] is detected. If the
incident is still detected in the final check, perform STEP VI by using a different method from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in
ECM and TCM (Transmission control module). (Refer to EC-72.)
TROUBLE DIAGNOSIS Ð INTRODUCTION
Work Flow (Cont'd)
EC-100

Basic InspectionNBEC0038Precaution:
Perform Basic Inspection without electrical or mechanical
loads applied;
IHeadlamp switch is OFF,
IAir conditioner switch is OFF,
IRear window defogger switch is OFF,
ISteering wheel is in the straight-ahead position, etc.
1 INSPECTION START
1. Check service records for any recent repairs that may indicate a related problem, or a current need for scheduled
maintenance.
2. Open engine hood and check the following:
IHarness connectors for improper connections
IVacuum hoses for splits, kinks and improper connections
IWiring for improper connections, pinches and cuts
IAir cleaner clogging
IHoses and ducts for leaks
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©GO TO 2.
2 CHECK THROTTLE OPENER OPERATION-I
Confirm that there is a clearance between throttle drum and stopper.
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OK or NG
OK©GO TO 4.
NG©GO TO 3.
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TROUBLE DIAGNOSIS Ð BASIC INSPECTION
Basic Inspection
EC-101

5 INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pressure pump to EVAP service port securely.
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NOTE:
Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
Models with CONSULT-II©GO TO 6.
Models without CON-
SULT-II©GO TO 7.
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DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE)
Diagnostic Procedure (Cont'd)
EC-357

7 CHECK FOR EVAP LEAK
Without CONSULT-II
1. Turn ignition switch ªOFFº.
2. Apply 12 volts DC to EVAP canister vent control valve. The valve will close. (Continue to apply 12 volts until the end of
test.)
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3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve will open. (Continue to apply 12V until the end of test.)
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4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove
pump and EVAP service port adapter.
NOTE:
INever use compressed air or a high pressure pump.
IDo not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to ªEVAPORATIVE EMISSION LINE DRAWINGº, EC-36.
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OK or NG
OK©GO TO 8.
NG©Repair or replace.
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DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE)
Diagnostic Procedure (Cont'd)
EC-359

11 CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK (With CONSULT-II)©GO TO 13.
OK (Without CONSULT-
II)©GO TO 14.
NG©GO TO 12.
12 DETECT MALFUNCTIONING PART
Check the following.
IEVAP canister for damage
IEVAP hose between EVAP canister and water separator for clogging or poor connection
©Repair hose or replace EVAP canister.
13 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
3. Perform ªPURG VOL CONT/Vº in ªACTIVE TESTº mode.
4. Touch ªQuº on CONSULT-II screen to increase ªPURG VOL CONT/Vº opening to 100.0%.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
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OK or NG
OK©GO TO 16.
NG©GO TO 15.
14 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
OK©GO TO 17.
NG©GO TO 15.
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DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE)
Diagnostic Procedure (Cont'd)
EC-361

6 CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
©GO TO 7.
7 CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT
Refer to ªDTC Confirmation Procedureº, EC-375.
OK or NG
OK©GO TO 8.
NG©Repair or replace EVAP canister vent control valve and O-ring or harness/connector.
8 INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pressure pump to EVAP service port securely.
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NOTE:
Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
Models with CONSULT-II©GO TO 9.
Models without CON-
SULT-II©GO TO 10.
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DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK)
Diagnostic Procedure (Cont'd)
EC-399

10 CHECK FOR EVAP LEAK
Without CONSULT-II
1. Turn ignition switch ªOFFº.
2. Apply 12 volts DC to EVAP canister vent control valve. The valve will close. (Continue to apply 12 volts until the end of
test.)
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3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve will open. (Continue to apply 12V until the end of test.)
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4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove
pump and EVAP service port adapter.
NOTE:
INever use compressed air or a high pressure pump.
IDo not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to ªEVAPORATIVE EMISSION LINE DRAWINGº, EC-36.
SEF200U
OK or NG
OK©GO TO 12.
NG©Repair or replace.
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DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK)
Diagnostic Procedure (Cont'd)
EC-401