ISUZU KB P190 2007 Workshop Repair Manual

2B-14 SHEET METAL


Important Operations - Installation
5. Control Cable
Reroute the control cable to its original position, and check to
see if the lock assembly and control lever work normally.

3. Engine Hood Lock Assembly

Adjustment
6) Install the engine hood lock assembly (4) and temporaril
y
tighten the bolts securing it.
7) Close the hood.
8) Position the hood so that the stepped portion between the hood (1) and the fender (2) is precisely 1.5 mm (0.06 in)
high.
9) Finally tighten the bolts securing the engine hood lock assembly.


10) Turn the buffers (3) counterclockwise until the stepped
portion between the hood and the fender disappears.
6) Tighten the hood lock assembly fixing bolts to the specified torque.

Torque N ⋅m(kgf ⋅m/lb ⋅in)
10 (1.0 / 87)



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ISUZU KB P190 2007

SHEET METAL 2B-15
FRONT FENDER PANEL (A TYPE)
REMOVAL AND INSTALLATION

1
52
4
6
3
7

RTW 72BLF000201

Removal Steps
Installation Steps
1. Radiator grille
2. Mud guard (W /O front wheel extension)
3. Front wheel extension (W / front wheel
extension)
4. Inner liner
5. Front bumper fascia
6. Side turn signal light
7. Front fender panel

7. Front fender panel
6. Side turn signal light
5. Front bumper fascia
4. Inner liner
3. Front wheel extension (W / front wheel
extension)
2. Mud guard (W /O front wheel extension)
1. Radiator grille


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ISUZU KB P190 2007

2B-16 SHEET METAL


Important Operations - Removal
1. Radiator Grille
Refer to the Radiator Grille in this section.
3. Front wheel extension (W/front wheel extension)
Refer to the SECTION 10 “Front W heel Extension”.





4. Inner Liner

Remove the inner liner fixing screws.





5. Front Bumper Fascia

Refer to the Front Bumper in this section.



RTW 72BSH000201

7. Front Fender Panel

Remove the 8 fixing bolts.








Important Operation - Installation
7. Front Fender Panel
1) Tighten the front fender panel fixing bolts to the
specified torque.

Torque N ⋅m(kgf ⋅m/lb ⋅in)
10 (1.0 / 87)


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ISUZU KB P190 2007

SHEET METAL 2B-17


RTW 72BSH000601


2) Check the fender and front door (1).
• Clearance : 5.0 mm (0.2 in)
• Height (step) : Flushness

RTW 32BSH000301



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ISUZU KB P190 2007

2B-18 SHEET METAL
FRONT FENDER PANEL (B TYPE)
REMOVAL AND INSTALLATION


RTW 52BLF000101

Removal Steps Installation Steps
1. Front combi lamp assembly
2. Radiator grille
3. Mud guard (W /O front wheel extension)
4. Front wheel extension (W / front wheel
extension)
5. Inner liner
6. Front bumper fascia
7. Side turn signal light
8. Front fender panel

8. Front fender panel
7. Side turn signal light
6. Front bumper fascia
5. Inner liner
4. Front wheel extension (W / front wheel
extension)
3. Mud guard (W /O front wheel extension)
2. Radiator grille
1. Front combi lamp assembly


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ISUZU KB P190 2007

SHEET METAL 2B-19


Important Operations - Removal
1. Front Combi Lamp Assembly
2. Radiator Grille
Refer to the Radiator Grille in this section.





5. Inner Liner

Remove the inner liner fixing screws.





6. Front Bumper Fascia

Refer to the Front Bumper in this section.





RTW 52BSH000401

8. Front Fender Panel

Remove the 8 fixing bolts.









Important Operation - Installation
8. Front Fender Panel
1) Tighten the front fender panel fixing bolts to the
specified torque.

Torque N ⋅m(kgf ⋅m/lb ⋅in)
10 (1.0 / 87)


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ISUZU KB P190 2007

2B-20 SHEET METAL

RTW 72BSH001201


2) Check the fender and front door (1).
• Clearance : 5.0 mm (0.2 in)
• Height (step) : Flushness

RTW 32BSH000301



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ISUZU KB P190 2007

SHEET METAL 2B-21
RADIATOR GRILLE (A TYPE)
REMOVAL AND INSTALLATION



3
1
1 2


RTW 72BMF000501

Removal Steps
Installation Steps
1. Screw 4. Radiator grille
2. Clip 3. Bolt
3. Bolt 2. Clip
4. Radiator grille 1. Screw




Important Operation - Removal
2. Clip
Pull the grille together with the 2 clips from the vehicle.



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ISUZU KB P190 2007

2B-22 SHEET METAL
RADIATOR GRILLE (B TYPE)
REMOVAL AND INSTALLATION



RTW 52BMF000201

Removal Steps Installation Steps
1. Screw
2. Front combi lamp assembly
3. Screw
4. Clip
5. Radiator grille
5. Radiator grille
4. Clip
3. Screw
2. Front combi lamp assembly
1. Screw



Important Operation - Removal
4. Clip
• Use a screwdriver to release the 4 clips at the top of the
radiator grille.
• Pull the grille together with the 2 bottom clips from the
vehicle.



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ISUZU KB P190 2007

SHEET METAL 2B-23
REAR BODY
REMOVAL AND INSTALLATION
A type
RTW 32MF000301




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ISUZU KB P190 2007