ISUZU KB P190 2007 Workshop Repair Manual

2B-24 SHEET METAL
B type

RTW 52BMF000301

Removal Steps Installation Steps
1. Battery ground cable
2. Rear combination lamp & license lamp
harness connector
3. Rear wheel housing extension panel
4. Fuel filler door release cable assembly
5. Fuel filler pipe and evaporator hose
6. Bolt; frame to rear body
7. Rear body assembly
7. Rear body assembly
6. Bolt; frame to rear body
5. Fuel filler pipe and evaporator hose
4. Fuel filler door release cable assembly
3. Rear wheel housing extension panel
2. Rear combination lamp & license lamp
connector
1. Battery ground cable


NOTE:
The rear body must be empty before removal.

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ISUZU KB P190 2007

SHEET METAL 2B-25


Important Operations - Removal
5. Fuel Filler Pipe and Evaporator Hose



7. Rear Body Assembly

Attach lifting wires to the rear body hooks and raise the rear
body.

Note:
In lifting up rear body, take care not to strike it against cab
body.



Important Operation – Installation
6. Bolt; Frame to Body

Torque N ⋅m(kgf ⋅m/lb ⋅ft)
54 (5.5 / 40)



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ISUZU KB P190 2007

2B-26 SHEET METAL
BODY MOUNTING
REGULAR CAB Model







RTW 72BXF000101

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SHEET METAL 2B-27








Important Operations – Installation
Bolt : A
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
50 (5.1 / 37)

Bolt : B,C
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
72 (7.3 / 53)

Bolt : D,E,H,I
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
54 (5.5 / 40)

NOTE :
Discard the used mounting bolts D,E,H,I shown in the
figure and install new ones.



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ISUZU KB P190 2007

2B-28 SHEET METAL
EXTEND CAB Model







RTW 72BXF000201

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SHEET METAL 2B-29








Important Operations – Installation
Bolt : A
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
50 (5.1 / 37)

Bolt : B,C
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
72 (7.3 / 53)

Bolt : D,G,H
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
54 (5.5 / 40)

NOTE :
Discard the used mounting bolts D,G,H shown in the
figure and install new ones.



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ISUZU KB P190 2007

2B-30 SHEET METAL
CREW CAB Model







RTW 72BXF000301

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ISUZU KB P190 2007

SHEET METAL 2B-31






Important Operations – Installation
Bolt : A
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
50 (5.1 / 37)

Bolt : B,C/D
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
72 (7.3 / 53)

RTW 32BSH000401






Bolt : E-1
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
116 (11.8 / 85)

Bolt : E-2
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
168 (17.1 / 124)


Bolt : F,H,I
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
54 (5.5 / 40)

NOTE :
Discard the used mounting bolts G,H shown in the figure
and install new ones.



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ISUZU KB P190 2007

2B-32 SHEET METAL
BODY DIMENSIONS
Service Precaution


RUW 52BSH003301









Note : Be sure to measure from the center of one hole to the
center of the other hole.









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SHEET METAL 2B-33
FRONT SECTION












1 2
3 4

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