JAGUAR X308 1998 2.G Workshop Manual

Re
move bearin
g spacer.
Remove ou
ter bearing.
14. Pack new inner and outer bear ings with Shell Retinax 'A'
grease.

15
.
Install outer bearing and usin g special tool 205-234, fully
seat seal in hub carrier.

16
.
Using a press, install hub in carrier/bearing assembly.

17
.
Install inner bearing assembly.
1. Install bearing spacer.
2. Install bearing shim.
3. Install inner bearing.
18. Determine hub end float.
Measure an
d record end-float as a datum.
Calculating from datum, select
a sh
im that will achieve a
0.076 mm end-float.
19. Install new bearing shim.

1. Ins
tall selected shim.
2. Install inner bearing.
3. Using special tool 205-234, install inner bearing seal.
20. Place block of wood on hydrau lic press-bed and position hub
carrier on block.

21 . CAUTI
ON: Do not allow press load to be directed on to
hub studs.
Align ABS rotor to hub and operat e press to fully seat rotor on
hub.

22 . Install piv
ot pin sleeve in carrier bearings.

23 . Inst
all shims on pivot pin slee
ve in positions noted during
removal.
24. Position hub carrier as sembly on wishbone.
1. Ensuring shims remain posi tioned on sleeve, position
hub carrier assembly on wishbone.

25
.
Install hub assembly to wi shbone and axle assembly.
Position hu
b and carrier to wishbone and axle shaft.
Install piv

ot pin ensuring that
eccentric flange correctly
seats in wishbone groove.

26
.
Install washer and nut on pivot pin, but DO NOT tighten nut.

27
.
Install hub on axle shaft .
Route parking brake cable throu
gh hub carrier aperture
and install grommet.
Appl
y Loctite 270 to axle shaft splines and thread, and
fully seat hub on shaft.
28. Install locating collar and hub nut on axle shaft, but DO NOT
tighten hub nut.

29. Tigh
ten pivot pin nut.
Al
ign mark
er on pivot pin flange with mark made on
wishbone.
Ensuri ng pi
n position is not
disturbed, tighten nut to 88-
118Nm.

30 . Inst
all wheel speed sensor on hub carrier.
Posit
i
on sensor on hub carrier
and install and tighten bolt
to 7-10Nm.
Connect
wheel speed sensor harness to sensor.

31 . Using new ti
e strap, secure wh
eel speed sensor harness to
hub carrier.
32. Install handbrake shoes. Re fer to operation 70.40.05.
33. Install brake disc. Refer to operation 70.10.13.
34. Position special tool 204-195 on hub studs and install
securing nuts.

35
.
Tighten hub nut to 304-336Nm.
36. Remove securing nuts and withdraw special tool 204-195
from hub.
37. Install rear wheel. Refer to Section 204-04.
38. Remove stands and lower vehi cle onto wheels. Refer to
section 100-02.
39. Raise vehicle on four-post lift.

40
.
Route parking brake cable through suspension mounting
bracket and secure with clip.

41
.
Route parking brake LH ca ble through equalizer.
42. Install LH cable in connecting clip.

43
. Adjust parkin
g brake cable. Refer to 70.35.10.
44. Lower four-post lift
45. Apply parking brake.
46. Carry out rear wheel alignm ent check and adjust as
necessary. Refer to data in Specification section.

Rear Suspension - Wheel Hub
Seal
Re
moval and Installation
Remov

al
S
pecial Tool(s)

Hub Holdin

g Tool
204-195 (JD227)

Hub Pu
ller
204-011 (JD 1D)

R
ear-Hub Remover
204-113 (JD 132)

O
il Seal Remover/Replacer
205-234 (JD 550-1)
1. CAUTION: Replacement of nuts and bolts: Various
thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt
can be used. See section 100-00 for information.
Release parking brake.
2. R
aise the vehicle on a four-post lift.

3. Fully
slacken but do not remove parking brake cable adjuster
nut.
4. Release appropriate side parkin g brake cable from connecting

clip
.

5. With draw parkin
g brake cable th
rough equalizer (LH side cable
only).
6. Lower four-post lift.
7. Raise rear of vehicle to workin g height and support on stands.
Refer to section 100-02.
8. Remove rear wheel. Refer to section 204-04.

9. Posit i
on special tool (204-1
95) on hub studs and install
securing nuts.

10 . Slac
ken but do not remove hub to axle shaft securing nut.
11. Remove nuts and withdraw special tool (204-195) from hub.
12. Remove rear brake disc. Refer to 70.10.13.
13. Remove parking brake shoe s. Refer to 70.40.05.
14. Remove wheel speed sensor.

Disc
onnect wheel speed sensor harness connector.
R

emove sensor securing bolt
and withdraw sensor from
hub carrier.

15
.
Sever and discard wheel speed sensor harness tie strap and
position harness for access.

16
.
Remove hub nut and collar.
Re
move nut.
Re

move locating collar.

17
.
Install thread protec tor on axle shaft.
18. Release hub from axle shaft.
Position hu
b puller on hub studs. (204-011)
Inst

all securing nuts.
Progres

sively tighten
puller center bolt to release hub from
axle shaft splines.

19. Remove h
ub puller an
d thread protector.
Re
move securing nuts and
release puller from hub.
Re
move thread protecto
r from axle shaft.

20 . Relea
se parking brake cable
from suspension mounting
bracket.
Remove cable reta ining clip.

Draw c
a
ble through suspension mounting bracket
aperture.

21 . Remove parking brake cable to hu
b carrier grommet.

22 . Remove back plate.
Remove two bolts and two scre ws securing back plate
to
hub carrier.
With draw back plate
complete
with parking brake cable.
23. Mark wishbone at pivot pin eccentric flange marker to aid
installation.