JAGUAR X308 1998 2.G Workshop Manual

Rear
Suspension - Rear Wheel Bearing
Re
moval and Installation
S

pecial Tool(s)

Hub Holdin

g Tool
204-195 (JD227)

Hub Pu
ller
204-011 (JD 1D)

R
ear-Hub Remover
204-113 (JD 132)

Bearing Cu
p Replacer Adaptor
204-118 (JD 550-4/1)

Bearing Cu
p Replacer Adaptor
204-118 (JD 550-4/2)

D
river Handle
100-013 (18G-134)

Rear-hub spacer
replacer
204-003 (JD 15)
O
il Seal Remover/Replacer

Remova
l

2
05-2
34 (JD 550-1)
1. CAUTION: Replacement of nuts and bolts: Various
thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt
can be used. See section 100-00 for information.
Release handbrake.
2. Ra
ise the vehicle on a four-post lift.

3. Fully slacken bu
t do not remove parking brake cable adjuster
nut.

4. Relea s
e appropriate side parkin
g brake cable from connecting
clip.

5. With draw parkin
g brake cable th
rough equalizer (LH side cable
only).
6. Lower four-post lift.
7. Raise rear of vehicle to workin g height and support on stands.
Refer to section 100-02.
8. Remove rear wheel. Refer to section 204-04.

9. P
osition special tool 204-195 on hub studs and install securing
nuts.

10
.
Slacken but do not remove hub to axle shaft securing nut.
11. Remove securing nuts and withdraw special tool (204-195)
from hub.
12. Remove rear brake disc. Refer to 70.10.13.
13. Remove parking brake shoe s. Refer to 70.40.05.

14
.
Remove wheel speed sensor.
Disc
onnect wheel speed sensor harness from sensor
R

emove wheel speed sensor se
curing bolt and withdraw
sensor from hub carrier.

15
.
Sever and discard wheel speed sensor harness tie strap and
position harness for access.
16. Remove hub nut and collar.
Re
move nut.

Remove l
ocating collar.

17 . Install a th
read protector on axle shaft.

18 . R
elease hub from axle shaft.
Pos
i
tion hub puller 204-011 on hub studs.
Inst
al
l securing nuts.
Progres
s
ively tighten
puller center bolt to release hub from
axle shaft splines.
19. Remove hub puller an d thread protector.
Re
move securing nuts and
release puller from hub.
Re
move thread protecto
r from axle shaft.

20 . Relea
se parking brake cable
from suspension mounting
bracket.
Remove cable reta ining clip.

Draw c
a
ble through suspension mounting bracket
aperture.
21. Remove parking brake cable to hub carrier grommet.

22
.
Remove back plate.
Remove two bolts and two scre ws securi
ng back plate to
hub carrier.
With
draw back plate complete
with parking brake cable.

23
.
Mark wishbone at pivot pin eccentric flange marker to aid
installation.

24
.
Remove nut and washer from pivot pin.
25. Remove hub and carrier from wishbone and axle shaft.
With
draw pivot pin and remove
hub and carrier assembly.

26. CAUTI
ON: Note position of
shims during removal. They
must be returned to their original positions during installation.
Noting positions, remove shim from each end of pivot pin
sleeve.

27 . W
ithdraw pivot pin sleeve from hub carrier.

28 .
Using a h
ydraulic press,
remove hub from carrier.
Plac
e large section of special tool 204-113 on press bed,
with recess in t ool uppermost.
Positi
on hub carrier on tool
, ensuring handbrake cable
housing locates in tool recess.
Posit i
on small section of special tool on hub. 204-113.
Align to
ol to press-r
am, and
operate press to remove hub
from hub carrier.
29. Place hub carrier on a work bench.
30. Withdraw ABS rotor from hub carrier.

31
.
Remove outer seal and bearin g assembly from hub carrier.
Using a drift, r
emove an
d discard outer seal.
Remove an
d discard outer bearing.
Re

move bearin
g spacer.
Remove bearin
g shim.

32
.
Remove inner seal and bearing from hub carrier.
Using a drift, r
emove and discard inner seal.
Remove an

d discard inner bearing.

33
.
Remove inner bearing cup from hub carrier.
Posit
ion hub carrier on a block of wood.
Using a drift, r

emove and discard inner bearing cup.
34. Remove outer bearing cup from hub carrier.
Posit
ion hub carrier on a block of wood.
Using a drift, r

emove and di
scard outer bearing cup.

In
stallation

35
. Clean hu
b and hub carrier.

1. Pla c
e hub carrier on press bed
and insert inner bearing cup.

2. Using a h y
draulic press, instal
l new inner bearing cup in hub
carrier.
Ins t
all special handle 18G134 to tool 204-118/2.
Al
ign s
pecial tool 204-118/2 to bearing cup.
Al
ign assembly
to ram, and
operate press to fully seat
bearing cup.

3. Pla c
e hub carrier on press-bed
and insert outer bearing cup.
4. Using a hydraulic press, inst all outer bearing cup in hub
carrier.
1. Install special handle 18G134 to tool 204-118/1

2
. Align special tool 204-118/1 to bearing cup.
Al

ign assembly to ram, and
operate press to fully seat
bearing cup.
5. Place hub carrier on a work bench.

6. Install outer bearing in hu
b carrier.

7. Inst
all hub in outer
bearing and carrier.

8. Inst
all inner bearing in hub carrier.
1. Install bearing spacer to hub.
2. Install a 3.47 mm (maximum thickness) shim on hub.
3. Install inner bearing in hub carrier.
9. CAUTION: Do not allow press load to be directed on to
hub studs.
Using a hydraulic press, install ABS-sensor rotor to hub.
Pl
ace block of wood on press-bed.

1.
Position hub carrier on block of wood.
2. Position ABS-rotor sensor to hub.
Ali g
n assembly to press-ram, and operate press to install
ABS-sensor rotor to hub.

10 . CAUTI
ON: Do not use excessive force when levering
hub.
Measure hub end-float.
Secure hub carri er in vi
ce.
Inst
al
l special tool JD15 to hub.
1. Install dial gauge JD 13A on hub carrier.
2. Using two levers, measure and record hub end-float.
R e
move special tools from hub carrier.

11
. Using h
ydraulic pr
ess, remove hub and outer bearing
assembly from carrier.
1. Position large section of special tool JD132 on press bed, with recess in tool upper most.
2. Position hub carrier on tool, ensuring parking brake cable housing locates in tool recess.
3. Position small section of special tool JD132 on hub.
Alig
n assembly to press-ram, and operate press to remove

hub from hub carrier.

12 . R
emove ABS rotor and inner bearing from hub carrier.
R
e
move ABS rotor.
R
e
move inner bearing.
13. Remove outer bearing assembly from hub.
Remove bearing shim.