MAZDA 626 1987 Workshop Manual

4C CONTROL SYSTEM
Terminal Input Output Connection to Voltage (After warming-up) Remark Terminal Input Output Connection to Ign: ON Idle Remark
10 o Air flow sensor
(Burn-off control) Below 2.5V White burning off:
Approx. 8—12V
1P o
Control relay (Power supply circuit) Below 2.5V Ignition switch OFF:
Approx. 12V
1Q 0 Control relay (Fuel pump circuit) Approx. 12V Below 2.5V
1R
(L/F) O Knock sensor OV or 2—7V While knocking:
Approx. 0.001
1S — — — — —
1T o Ignition switch
(ON position) Approx. 12V
1U — — — — —
1V — — — — —
1W o Test connector Test connector grounded: OV Test connector not grounded: approx. 12V Green connector, 1-pin
1X o Igniter Approx. 12V *Approx.1V 'Engine Signal
Monitor: green and
red lights flash
2A (U/F) o V ref 4.5—5.5V
2B o Air flow sensor
(Ground) OV
2C — — Ground (E2) OV
2D (U/F) o Oxygen sensor OV 0-1.0V
• Cold engine: 0V at idle
• After warming-up: Increase engine speed: 0.7—1.0V Deceleration: 0—0.2V
2E o Air flow sensor
(Intake air mass) 1.0—1.6V 1.7—2.3V Increase engine speed: voltage increases
2F — — — .— —
2G (U/F) o Throttle sensor Accelerator pedal released: approx. 0.5V
Max. voltage (Throt-tle valve fully opened): approx. ,4.3V
2H (L/F) o Air flow sensor (Variable resister) 0-5V Depends on
adjustment
21 o Water thermo sensor Approx. 0.4V
Engine coolant
temp. 20°C (68°F):
approx. 2.5
2J o Intake air thermo sensor (Dynamic chamber)
Approx. 2.5V at 20°C (68°F)
2K o
Solenoid valve (Pressure regula-tor control)
For 120 sec. after ignition switch OFF - ON: below 2.5V
For 120. sec after starting: below 2.5V
During hot condi-tion: Coolant temp, above 70°C (158°F) Intake air temp, above 30°C (86°F) ...Unleaded fuel above 50°C (122°F) ...Leaded fuel
2K o
Solenoid valve (Pressure regula-tor control)
ADDrox. 12V Other conditions
2L — — — — —
Note
a) Terminal labeled "U/F" are only for unleaded fuel.
b)Terminal labeled "L/F" are only for leaded fuel.
4C-100

CONTROL SYSTEM 4C
Terminal Input Output Connection to Voltage (After warming-up) Remark Terminal Input Output Connection to Ign: ON Idle Remark
2M
(U/F) o Oxygen sensor
heater Below 2.5V Above 3000 rpm: Approx. 12V
2N
(U/F) o Solenoid valve (EGR) Below 2.5V
• Radiator temp, below 17°C (62.6°F) or cool-ant temp, below 70°C (158°F): constant below 2.5 V
• 1,500-3,500 rpm: approx. 12V
20 (U/F) 0 Solenoid valve (No.2 purge control) Approx. 12V
• Coolant temp, below 75 °C (167°F): constant approx. 12V
• During medium and high load of above 1,700 rpm: below 2.5V
2P
(U/F) o
Solenoid valve
(No.1 purge
control)
Below 2.5V
Coolant temp, below 70°C (158°F): ap-prox. 12V
2Q o Solenoid valve (Idle speed control) Approx. 9—11V
2R — — Ground (E02) OV
3A — — Ground (E01) OV
3B O Ignition switch
(Start position) Below 2.5V While cranking: ap-
Drox. 10V
3C o Injector (No.2) Approx. 12V *1 Approx. 12V
*1 Engine Signal Monitor green and red liahts flash
3D — — — — —
3E o Injector (No.1) Approx. 12V *1 Approx. 12V
*1 Engine Signal
Monitor: gree and
red liahts flash
3F 0 Injector (No.4) Approx. 12V *1 Approx. 12V
*1 Engine Signal Monitor: gree and red liahts flash
3G — Ground (E1) OV
3H o Injector (No.3) Approx. 12V 'Approx. 12V *1 Engine Signal
Monitor: green and
red lights flash
31 0 — Control relav ADDrox. 12V
3J — — Battery Approx. 12V For back-uD
76G04C-179
Note
Terminals labeled "U/F" are only for unleaded fuel.
Terminal Location
31 3G 3E 3C 3A
3J 3H 3F 3D 3B
2Q 2d 2M *
L CM
2G 2E 2C <
CM

2R 2P 2N 2L 2J 2H 2F 20 2B
1W 1U 1S 1Q 10 1M 1K 11 1G 1E 1C 1A
1X 1V 1T 1R 1P 1N 1L 1J 1H 1F 1D 1B
4C-101

4C CONTROL SYSTEM
E/L CONTROL UNIT
Inspection
1. Connect a voltmeter between the E/L control unit
and a ground.
2. Start the engine and check the terminal voltages
as described below.
76G04C-180
Terminal Input Output Connection to Voltage (after warm-up) Remarks Terminal Input Output Connection to Ignition switch: ON Idle Remarks
A
(BW) — — Ignition switch Approx. 12V
B — — — — — —
C
(B) — — Ground OV
D (LY) O Electrical fan relay Approx. 12V Coolant temp.: below 97°C (207°F) D (LY) O Electrical fan relay
Below 1,5V Coolant temp.:
above 97°C (207°F)
E (GY) Control unit (11) OV E/L: ON E (GY) Control unit (11)
Approx. 12V E/L: OFF
F (W) O Headlight switch Approx. 12V Headlight switch:
ON F (W) O Headlight switch
Below 1,5V Headlight switch:
OFF
G (LB) o Blower motor switch Below 1.5V Blower motor switch: ON (3rd or 4th position) G (LB) o Blower motor switch
Approx. 5V Others
H
(BL) o Rear defroster
switch
Below 1.5 V Rear defroster
switch: ON H
(BL) o Rear defroster
switch Approx. 12V Rear defroster switch: OFF
76G04C-181
Replacement
1. Replace the E/L control unit.
2. Install in the reverse order of removal.
76G04C-182
4C—102

CONTROL SYSTEM 4C
AIR FLOW SENSOR
Visual Inspection
1. Remove the air hose.
2. Check the air flow sensor visually for the following:
a) Torn protection net (air cleaner side)
76G04C-183
b) Restricted protection net
76G04C-184
Output Voltage Inspection
1. Remove the rubber boot from the air flow sensor
connector.
2. Check terminal voltage with a voltmeter.
——^.Condition Terminal — ... Ign. switch;ON Engine running
A (Idle mixture) 0—5V
B (Power supply) Approx. 12V
C (Burn-off) OV
D (Air flow mass) 1.0-1,6V I 1.7V-5V
E (Ground) OV
F (Ground) 0V
6. If not correct, check the wiring harness for an open
or short circuit
7. If the wiring harness is OK, replace the air flow
sensor.
76G04C-185
4C-103

4C CONTROL SYSTEM
Jjf (Terminal A)
n PI
WRED r^j
BLACK
BLACK 1 (Terminal C)
76G04C-189
Replacement
1. Disconnect the connector.
2. Loosen the air hose clamps.
3. Replace the air flow sensor.
Caution
Install the air flow sensor so that the arrow on
the sensor aligns with air flow direction.
4. Tighten the hose clamps.
5. Reconnect the connector to the sensor.
THROTTLE SENSOR
Caution
Use a precision voltmeter with a scale of 0.01V
to inspect or adjust the throttle sensor. If it
is not available, replace the throttle sensor
and throttle body as an assembly.
Inspection
1. Disconnect the throttle sensor connector (3-pin).
2. Connect the SST between the throttle sensor and
the wiring harness.
3. Turn the ignition switch ON.
4. Measure BLACK and RED wire voltages.
Specifications:
BLACK—Approx. OV
RED—4.5—5.5V
5. If not correct, check the battery voltage and wir-
ing harness. If these are OK, replace the engine
control unit.
6. Using the RED wire voltage as a guide, find the
specified BLUE wire voltage ranges in the table.
RED wire voltage
Specified range (V) RED wire voltage Fully close Fully open
4.90—4.99V 0.40-0.58 3.90-4.60
5.00—5.09V 0.41—0.60 3.97-4.70
5.10-5.19V 0.42—0.61 4.05—4.79
4C-104

CONTROL SYSTEM 4C
7. Make sure that the throttle valve is fully closed.
8. Check that the BLUE wire voltage is within the
specified range.
9. Adjust the throttle sensor if necessary
76g04c-191
10. Open the throttle valve fully.
11. Check that BLUE wire voltage is within the speci-
fied range.
12. If not correct, replace the throttle sensor.
76g04c-192
13. Turn the ignition switch OFF.
14. Disconnect the SST and reconnect the throttle sen-
sor connector.
15. Disconnect the negative battery terminal and de-
press the brake pedal for 5 seconds to eliminate
the malfunction memory from the control unit.
76g04c-193
Adjustment
1. Perform steps 1 to 7 in the inspection procedure.
2. Connect the voltmeter to the BLUE wire.
3. Loosen the throttle sensor mounting screw.
76G04C-194
4C-105

4C CONTROL SYSTEM
4. Make sure that the throttle valve is fully closed.
5. Turn the throttle sensor so that the BLUE wire volt-
age indicates within the specified closed range.
6. Tighten the throttle sensor mounting screw.
7. Recheck that the BLUE wire voltage is within the
specified range.
76G04C-195
8. Turn the ignition switch OFF.
9. Disconnect the SST and reconnect the throttle sen-
sor connector.
10. Disconnect the negative battery terminal and de-
press the brake pedal for 5 seconds to eliminate
the from the malfunction memory from the control
unit.
76G04C-196
76G04C-198
4C-106
IDLE SWITCH
Inspection
1. Disconnect the idle switch connector.
2. Check continuity between the switch and a ground.
Throttle valve condition Continuity
Fully closed Yes
Open No
3. If not correct, check condition of the wiring harness
of the idle switch. Replace the idle switch and throt-
tle body as an assembly, if necessary.
WATER THERMO SWITCH
Inspection
1. Remove the switch from the radiator.
2. Place the switch in water with a thermometer and
heat the water gradually.
3. Check for continuity of the switch with an
ohmmeter.
Coolant temp. Continuity
More than approx. 17°C (63°F) Yes
Less than approx. 10°C (63°F) No
4. If not correct, replace the water thermo switch.

CONTROL SYSTEM 4C
WATER THERMO SENSOR
Inspection
1. Remove the water thermo sensor.
76G04C-199
86U04A-203
2. Place the sensor in water with a thermometer and
heat the water gradually.
3. Check resistance of the sensor with an ohmmeter.
Coolant Resistance
-20°C ( —4°F) 14.5—17.8 kfl
20°C ( 68°F) 2.2-2.7 kQ
40°C (104°F) 1.0—1.3 kQ
60°C (140°F) 500—640 O
80°C (176°F) 280—350 fl
4. If not correct, replace the water thermo sensor.
OXYGEN SENSOR
Inspection of Output Voltage
1. Warm up the engine and run it at idle.
2. Disconnect the oxygen sensor connector.
3. Connect a voltmeter between the oxygen sensor
and a ground.
4. Run the engine at 4,500 rpm until the voltmeter
indicates approx. 0.7V.
76G04C-200
5. Increase and decrease the engine speed suddenly
several times. Check to see that when the speed
is increased the meter reads between 0.5V—1 .OV,
and when the speed is decreased it reads between
OV—0.4V.
6. If the voltmeter dosen't indicate as specified, re-
place the oxygen sensor.
86U04A-206
4C—107

4C CONTROL SYSTEM
Check connector: Green (6 pin)

cable
49 H018 9A1
Inspection of Sensitivity
1. Warm up the engine to the normal operating tem-
perature and run it at idle.
2. Connect the SST to the check connector.
Note
Digital code checker (49 G018 9A0) can be
used.
76G04C-213
Increase the engine speed to between 2,000 and
3,000 rpm, and check that the monitor lamp flash-
es for 10 seconds.
Monitor lamp: Flashes ON and OFF
more than 8 times/10 sec
86U04A-208
A B C D
/llkw^ - ®
I « ^
76G04C-201
4C—108
DISTRIBUTOR
On-vehicle Inspection
1. Remove the rubber boot from the distributor con-
nector.
2. Run the engine at idle.
3. Check terminal voltage with a voltmeter.
Terminal Voltaae
A (G signal) 1.0—2.4
B (Ne sianaB 1.8—2.2
C (Power supply) Approx. 12V
D (Ground) OV
4. If not correct, check the wiring harness for an open
or short circuit, then check the distributor for G sig-
nal or Ne signal.

CONTROL SYSTEM 4C
76G04C-203
76G04C-204
76G04C-205
G Signal Inspection
1. Remove the distributor. (Refer to section 5.)
2. Reconnect the distributor to the wiring harness.
3. Remove the rubber boot from the distributor con-
nector.
4. Connect a volt meter between the A terminal and
a ground.
5. Turn the shaft and check that the distributor gener-
ates one pulse signal I per one turn.
Ne signal Inspection
1. Remove the distributor. (Refer to Section 5.)
2. Reconnect the distributor to the wiring harness.
3. Remove the rubber boot from the distributor con-
nector.
4. Connect a voltmeter between the B terminal and
a ground.
5. Turn the shaft and check that the distributor gener-
ates four pulse signals per one turn.
Oxygen Sensor Heater
1. Disconnect the oxygen sensor connector.
2. Check resistance between terminals B and C.
Specification: approx. 6 Q
Knock Sensor (Leaded fuel)
1. Warm up the engine and rum it at idle.
2. Ground the test connector (Green, 1-pin) with a
jumper wire.
3. Tap the engine hanger with a hammer and verify
that the ignition timing retards.
4. If not correct, check the knock sensor.
76G04C-206
4C-109