MITSUBISHI ENDEAVOR 2004 Service Repair Manual

brake disc.
Fig. 4: Removing Adjustment Hole Plug

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4. Use a flat-tip screwdriver to turn the adjuster in the direction of the arrow
(the direction which expands the shoe) so that the disc will not rotate by
hand. Return the adjuster five notches in the direction opposite to the
direction of the arrow.

2004 Mitsubishi Endeavor LS 2004 BRAKES Parking Brakes - Endeavor

Fig. 5: Turning Adjuster In Direction Of Arrow

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5. Install the rear wheels, and then tighten the wheel nuts to 98 +/- 10 Nm
(73 +/- 7 ft-lb).
6. Turn the adjusting nut to adjust the parking brake pedal stroke to the
standard value. After ad
justment, check that the a
djust nut and the cable
CAUTION: Be careful that the parking brake pedal stroke
should be within the standard value. If the
stroke is too short, brake dragging can be
caused.

2004 Mitsubishi Endeavor LS 2004 BRAKES Parking Brakes - Endeavor

rod is not loose.
Fig. 6: Adjust Parking Brake Pedal Stroke

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
7. Release the parking brake and turn the rear wheels to check that the rear
brakes are not dragging.
3. If either of the parking brake cables is replaced, adjust the parking brake pedal
stroke as described previously, depress the parking brake pedal 10 times with
approximately 600 N (135 pounds) to eliminate the initial slack of the cable.
Then adjust the parking brake pedal stroke as described previously again.
PARKING BRAKE SWITCH CHECK Check for continuity between the parking brake switch terminal and the switch
mountin
g bolt.

2004 Mitsubishi Endeavor LS 2004 BRAKES Parking Brakes - Endeavor

Fig. 7: Checking Parking Brake Switch

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2004 Mitsubishi Endeavor LS 2004 BRAKES Parking Brakes - Endeavor

Fig. 8: Parking Brake Switch Specification

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PARKING BRAKE LINING SEATING PROCEDURE Perform lining seating by the following procedure when replacing the parking brake
shoe assemblies or the rear brake discs, or when brake performance is insufficient.
1. Adjust the parking brake pedal stroke to the standard value (Refer to ON
-
VEHICLE SERVICE
).
2. Depress the parking brake pedal with a force of 100 - 150 N (23 - 34 pounds).
3. Drive the vehicle at a constant speed of 35 - 50 km/h (22 - 31 mph) for 100
meters (328 feet).
4. Release the parking brake and let the brakes cool for five to ten minutes.
5. Repeat the procedure in steps 2. to 4. four to five times.
PARKING BRAKE PEDAL REMOVAL AND INSTALLATION Post-installation Operation
Parking Brake Pedal Stroke Check and Adjustment (Refer to ON
-VEHICLE
SERVICE
.)
CAUTION: Perform lining seating in a place with good visibility,
and pay careful attention to safety.

2004 Mitsubishi Endeavor LS 2004 BRAKES Parking Brakes - Endeavor

Fig. 9: Exploded View Of Parking Brake Pedal Stroke

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INSTALLATION SERVICE POINT >>A<< FRONT PARKING BRAKE CABLE/PARKING BRAKE LEVER NUTS/PARKING BRAKE CABLE CLIP
2004 Mitsubishi Endeavor LS 2004 BRAKES Parking Brakes - Endeavor

INSTALLATION 1. Tighten the parking brake lever nuts securely.
Fig. 10: Tightening Parking Brake Lever Nuts

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2. Insert the parking brake cable clip securely as illustrated.
3. Check that the pawl has been bent. In addition, check that the bent pawl does
not interfere with the front parking brake cable.
PARKING BRAKE CABLE REMOVAL AND INSTALLATIONNOTE: The bent pawl prevents the front parking brake cable from
falling off the parking brake pedal.
2004 Mitsubishi Endeavor LS 2004 BRAKES Parking Brakes - Endeavor

< FRONT PARKING BRAKE CABLE
>
Fig. 11: Removing/Installing Front Parking Brake Cable

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< REAR PARKING BRAKE CABLE>
2004 Mitsubishi Endeavor LS 2004 BRAKES Parking Brakes - Endeavor

Fig. 12: Removing/Installing Rear Parking Brake Cable

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INSTALLATION SERVICE POINTS >>A<< FRONT PARKING BRAKE CABLE INSTALLATION Install the front parking brake cable securely to the cable support of the parking brake cable bracket.
CAUTION: Be careful not to widen the cable support slit when
installing the front parking brake cable.

2004 Mitsubishi Endeavor LS 2004 BRAKES Parking Brakes - Endeavor

Fig. 13: Installing Front Parking Brake Cable

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>>B<< PARKING BRAKE LEVER NUTS/PARKING BRAKE CABLE CLIP INSTALLATION 1. Ti
ghten the
parkin
g brake lever nuts securel
y.

2004 Mitsubishi Endeavor LS 2004 BRAKES Parking Brakes - Endeavor