MITSUBISHI LANCER 2005 Workshop Manual
Manufacturer: MITSUBISHI, Model Year: 2005, Model line: LANCER, Model: MITSUBISHI LANCER 2005Pages: 788, PDF Size: 45.98 MB
Page 161 of 788

REAR AXLE HUB ASSEMBLY
REAR AXLE27-5
REAR AXLE HUB ASSEMBLY
REMOVAL AND INSTALLATIONM1271002000381
CAUTION
•Care must be taken not to scratch or damage the teeth of the ABS rotor. The ABS rotor must never 
be dropped. If the teeth of the ABS rotor are chipped, resulting in a deformation of the ABS rotor, 
it will not be able to accurately detect the wheel rotation speed, and the system will not function 
normally.
•The rear hub assembly should not be dismantled. When removing the rear hub assembly, the 
wheel bearing inner race may be left at the spindle side. In this case, always replace the rear hub 
assembly, otherwise the hub will damage the oil seal, causing oil leaks or excessive play. 
AC304175
Semi-drying sealant: 
3M ATD Part No. 8663 or 
equivalent
2
3
5 6
4
N
175 ± 25 N·m
3
AB
1
60 ± 5 N·m
2
56
Removal steps
<>1. Caliper assembly
2. Brake disc
3. Hub cap<> >>B<<4. Self-locking nut
5. Rear hub assembly
<
Page 162 of 788

Page 163 of 788

31-1
GROUP 31
WHEEL AND TYRE
CONTENTS
GENERAL INFORMATION  . . . . . . . .31-2
SERVICE SPECIFICATIONS . . . . . . .31-2
TROUBLESHOOTING . . . . . . . . . . . .31-3
DIAGNOSIS  . . . . . . . . . . . . . . . . . . . . . . . . 31-3
WHEEL BALANCE ACCURACY  . . . . . . . . 31-4
ON-VEHICLE SERVICE . . . . . . . . . . .31-7
TYRE INFLATION PRESSURE CHECK . . . 31-7
TYRE WEAR CHECK  . . . . . . . . . . . . . . . . . 31-7
WHEEL RUNOUT CHECK  . . . . . . . . . . . . . 31-7
WHEEL AND TYRE  . . . . . . . . . . . . . .31-7
INSTALLATION SERVICE POINT  . . . . . . . 31-7 
Page 164 of 788

GENERAL INFORMATION
WHEEL AND TYRE31-2
GENERAL INFORMATION
M1311000100220The wheels and tyres of the following specifications 
have been established.
SPECIFICATIONS
ROAD WHEEL AND TYRE
SPARE WHEEL AND TYRE
NOTE: .
•The * mark indicates optional item.
•PCD (Pitch Circle Diameter) indicates the pitch circle diameter of the wheel installation holes.
SERVICE SPECIFICATIONS
M1311000300398
Item Comfort Sport
Wheel Type Steel type or Aluminium type* Aluminium type
Size 15 × 6JJ 16 × 6JJ
Amount of wheel offset mm 46 46
PCD mm 114.3 114.3
Tyre Size 195/60R15 88H 195/50R16 84V
Item Comfort Sport
Spare 
wheelType Steel type Steel type
Size 16 × 4T or 15 × 6JJ* 16 × 4T or 16 × 6JJ*
Amount of wheel offset mm 46 40 or 46*
PCD mm 114.3 114.3
Spare tyre Size T125/70D16 96M or 
195/60R15 88H*T125/70D16 96M or 
195/50R16 84V*
ITEM LIMIT
Tread depth of tyre mm Minimum 1.6 
Wheel runout
Lateral runout mm 1.0 or less
Wheel runout
Lateral runout mm 1.2 or less 
Page 165 of 788

TROUBLESHOOTING
WHEEL AND TYRE31-3
TROUBLESHOOTING
DIAGNOSISM1311000700385
Symptom Probable cause Remedy Reference page
Rapid wear 
at shouldersUnder-inflation 
or lack of 
rotationAdjust the tyre 
pressure.For tyre inflation 
pressure, refer to 
the label on the 
driver's side centre 
pillar.
Rapid wear 
at centreOver-inflation 
or lack of 
rotation
Cracked 
treadsUnder-inflation Adjust the tyre 
pressure.For tyre inflation 
pressure, refer to 
the label on the 
driver's side centre 
pillar.
Wear on one 
sideExcessive 
camberCheck the camber. 
Refer to GROUP 
33, On-vehicle 
service − Front 
wheel alignment 
check and 
adjustment P.33-5.
Refer to GROUP 
34, On-vehicle 
service − Rear 
wheel alignment 
check and 
adjustment P.34-5. Feathered 
edgeIncorrect toe-in Adjust the toe-in.
Bald spots Unbalanced 
wheelBalance the wheels.
P.31-4
ACX00923ABACX00924
AB
ACX00925ABACX00926AB
ACX00927AB
ACX00928
ABACX00929
AB
ACX00930ABACX00931
AB
ACX00932ABACX00933AB 
Page 166 of 788

TROUBLESHOOTING
WHEEL AND TYRE31-4
WHEEL BALANCE ACCURACYM1311001700247
PURPOSE
This section contains tips and procedures for 
achieving accurate wheel balance. Steering wheel 
vibration and/or body shake can result if any of these 
procedures are not carefully observed.
1. Wheels and tyres must be properly mounted on a 
balancer in order to achieve correct balance. 
Centring the wheel on the shaft of the balancer is 
essential for proper mounting.
2. Off-the-car wheel balancers must be calibrated 
periodically to ensure good balancing results. An 
inaccurately calibrated balancer could cause 
unnecessary replacement of tyres, shocks, 
suspension components, or steering components.
Check your balancer's calibration approximately 
every 100 balances. Your wheel balancer's 
instruction manual should include calibration 
procedures. If the calibration procedures specifically 
for your balancer are missing, use the generic steps 
in this section for zero calibration, static balance, and 
dynamic balance checks. The wheel balancer 
calibration checks are also described in the 
flowchart. (Refer to P.31-6).
PROCEDURE 
1. Confirm that the balancer's cone and the wheel 
mounting cone are undamaged and free of dirt 
and rust.
2. On this vehicle, the wheel's centre hole on the 
hub side has a chamfered edge. Use a 
back-mounting cone on your wheel balancer to 
centre the wheel on the balancer shaft.
3. Install a wheel mounting cone. The appropriate 
size cone for this vehicle is 67.0 mm.
4. Before balancing the wheel, remove any wheel 
weights from both sides. Also check both sides for 
any damage.
5. When installing wheel weights, hammer them at a 
straight (not diagonal) angle. Scalloped 
wearLack of rotation of tyres or worn 
or out-of-alignment suspensionRotate the tyres, and 
check the front or 
rear suspension 
alignments.
Refer to GROUP 
33, On-vehicle 
service − Front 
wheel alignment 
check and 
adjustment P.33-5.
Refer to GROUP 
34, On-vehicle 
service − Rear 
wheel alignment 
check and 
adjustment P.34-5. Symptom Probable cause Remedy Reference page
ACX00934 
Page 167 of 788

TROUBLESHOOTING
WHEEL AND TYRE31-5
1. After balancing the wheel, loosen the wing nut 
and turn the wheel 180° against the balancer's 
hub. Then re-tighten the wing nut and check the 
balance again. Repeat wheel balance if 
necessary.
2. Turn the wheel again 180° against the balancer's 
hub. If the wheel becomes out-of-balance each 
time it is turned against the balancer's hub, the 
wheel balancer may require calibration.
1. Mount an undamaged original-equipment alloy 
rim and tyre assembly (wheel) onto your 
off-the-car wheel balancer. Balance the wheel.
2. <
Loosen the balancer wing nut, rotate the wheel a 
half-turn (180°), and retighten the nut. Recheck 
the balance.
•If the imbalance is 5g or less, the zero calibration 
is OK. Rebalance the wheel, then go to Step 4 to 
check static balance.
•If the imbalance is more than 5g, go to Step 3.
3. Loosen the balancer wing nut, rotate the wheel 
1/4 turn (90°), and retighten the nut. Recheck the 
wheel balance.
•If the imbalance is 5g or less, the wheel may not 
be centred on the balancer, or the balancing 
cones, the cup, and/or wing nut are damaged, 
dirty, or inappropriate for the wheel. You may 
need to refer to the balancer manufacturer's 
instructions to verify the correct attachments. 
After making the necessary corrections, recheck 
the wheel balance. If OK, then go to Step 4.•If the imbalance is more than 5g, the balancer 
requires calibration. Contact the balancer 
manufacturer for calibration by their repair 
representative.
4. <
Attach a 5g weight to the outer rim. Recheck the 
balancer. The balancer should detect 5 ± 2g of 
imbalance 170 to 190° away from the 5g weight.
•If the imbalance is within specification, the static 
balance calibration is correct. Go to Step 5 to 
check the dynamic balance.
•If the imbalance is out of specification, the 
balancer requires calibration. Contact the 
balancer manufacturer for calibration by their 
repair representative.
5. <
Attach a 5g weight to the inner rim at 180° 
opposite the 5g weight that was added in Step 4. 
Recheck the balance. The balancer should detect 
5 ± 2g of imbalance 170 to 190° away from both 
the inner and outer 5g weights.
•If the imbalance is within specification, the 
dynamic balance calibration is correct. The 
balancer calibration checks are complete.
•If the imbalance is out of specification, the 
balancer requires calibration. Contact the 
balancer manufacturer for calibration by their 
repair representative.
AC305700AB
Hub/shaft assemblyClamping cup
Wing nut
Standard passenger car wheel Wheel mounting cone Spring plate 
Page 168 of 788

TROUBLESHOOTING
WHEEL AND TYRE31-6
WHEEL BALANCER CALIBRATION 
CHECKING FLOW CHART
AC000040
Balance wheel.
Rotate wheel 1/2 turn.
Imbalance = 5g (0.18oz) or lessImbalance = more than 5g (0.18oz)
Rebalance wheel.
Rotate wheel 1/4 turn.
Imbalance = 5g (0.18oz) or lessImbalance = more than 5g (0.18oz)
Verify wheel is properly centred.
Verify cones, cup, and wing nut are clean,
undamaged, and appropriate for wheel.
Make necessary corrections, then recheck
wheel balance.
Attach a 5-g (0.18-oz) weight to the outer rim.
Is the imbalance 5 ± 2g (0.18 ± 0.06oz) at 170 
– 190 
degrees away from the 5-g (0.18-oz) weight?
YESNO
Attach a 5-g (0.18-oz) weight to the inner rim at 180
degrees opposite the weight on the outer rim.
Is the imbalance 5 ± 2g (0.18 ± 0.06oz) at 170 
– 190 
degrees away from both 5-g (0.18-oz) weights?
YES NO
Balancer does not require
calibration.Balancer requires calibration.
Contact balancer manufacturer.ZERO CALIBRATION 
CHECK
STATIC BALANCE 
CHECK
DYNAMIC BALANCE 
CHECK
AB 
Page 169 of 788

ON-VEHICLE SERVICE
WHEEL AND TYRE31-7
ON-VEHICLE SERVICE
TYRE INFLATION PRESSURE CHECKM1311000900312
NOTE: For information on tyre inflation pressure, 
refer to the label attached to the centre pillar on the 
driver's side.
TYRE WEAR CHECKM1311001000334
Measure the tread depth of the tyres.
Minimum limit: 1.6 mm
If the remaining tread depth is less than the minimum 
limit, replace the tyre.
NOTE: When the tread depth of the tyres is reduced 
to 1.6 mm  or less, wear indicators will appear.
WHEEL RUNOUT CHECKM1311001100353
Jack up the vehicle so that the wheels are clear of 
the floor. While slowly turning the wheel, measure 
wheel runout with a dial indicator.
Limit:
If wheel runout exceeds the limit, replace the wheel.
WHEEL AND TYRE
INSTALLATION SERVICE POINTM1311001300294
Tighten the wheel nuts to the specified torque.Tightening torque: 98 ± 10 N⋅m Item Steel wheel Aluminium 
wheel
Radial runout mm 1.2 1.0
Lateral runout 
mm1.2 1.0
ACX00651
ABLateralRadial 
Page 170 of 788

NOTES