NISSAN TIIDA 2007 Service Repair Manual

POSITION SWITCH
TM-665
< COMPONENT DIAGNOSIS >[6MT: RS6F94R]
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COMPONENT DIAGNOSIS
POSITION SWITCH
BACK-UP LAMP SWITCH
BACK-UP LAMP SWITCH : Component Parts LocationINFOID:0000000001381624
BACK-UP LAMP SWITCH : Component InspectionINFOID:0000000001381625
1.CHECK BACK-UP LAMP SWITCH
Check continuity between position switch terminals with control lever
turned to 1st to 6th and reverse position.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace position switch. Refer to TM-635, "
Exploded
View".
PARK/NEUTRAL POSITION (PNP) SWITCH
PARK/NEUTRAL POSITION (PNP) SWITCH : Component Parts LocationINFOID:0000000001381626
PARK/NEUTRAL POSITION (PNP) SWITCH : Component InspectionINFOID:0000000001381627
1.CHECK PARK/NEUTRAL POSITION (PNP) SWITCH
1 : Position switch
JPDIC0070ZZ
Terminals Gear position Continuity
1 – 2Reverse Existed
Except reverse Not existed
PCIB1781E
1 : Position switch
JPDIC0070ZZ

TM-666
< COMPONENT DIAGNOSIS >[6MT: RS6F94R]
POSITION SWITCH
Check continuity between position switch terminals with control lever
turned to 1st to 6th and reverse position.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace position switch. Refer to TM-635, "
Exploded
View".
Terminals Gear position Continuity
2 – 3Neutral Existed
Except neutral Not existed
JPDIC0091ZZ

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
TM-667
< SYMPTOM DIAGNOSIS >[6MT: RS6F94R]
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SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000001381628
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
tion. If necessary, repair or replace these parts.
Reference page
TM-635TM-635TM-630TM-635TM-635
SUSPECTED PARTS
(Possible cause)
OIL (Oil level is low.)
OIL (Wrong oil.)
OIL (Oil level is high.)
GASKET (Damaged)
OIL SEAL (Worn or damaged)
O-RING (Worn or damaged)
SHIFT CONTROL LINKAGE (Worn)
SHIFT FORK (Worn)
GEAR (Worn or damaged)
BEARING (Worn or damaged)
BAULK RING (Worn or damaged)
INSERT SPRING (Damaged)
SymptomsNoise 1 2 3 3
Oil leakage 31222
Hard to shift or will not shift 1 1 2 3 3
Jumps out of gear 1 2 2

TM-668
< PRECAUTION >[6MT: RS6F94R]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Service Notice or Precautions for Manual TransaxleINFOID:0000000001381629
CAUTION:
 If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc sliding
parts may damage seal of CSC and may cause clutch fluid leakage.
 Never reuse transaxle gear oil, once it has been drained.
 Check oil level or replace gear oil with vehicle on level surface.
 During removal or installation, keep inside of transaxle clear of dust or dirt.
 Check for the correct installation status prior to removal or disassembly. If matching marks are
required, be certain they do not interfere with the function of the parts they are applied.
 In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to out-
side. If tightening sequence is specified, use it.
 Never damage sliding surfaces and mating surfaces.

PREPARATION
TM-669
< PREPARATION >[6MT: RS6F94R]
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PREPARATION
PREPARATION
Special Service ToolsINFOID:0000000001381630
Tool number
Tool nameDescription
KV381054S0
PullerRemoving mainshaft front bearing outer race
KV38100200
Drift
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia. Installing mainshaft front bearing outer race
 Installing mainshaft rear bearing outer race
 Installing differential side bearing outer race
(clutch housing side)
ST33220000
Drift
a: 37 mm (1.46 in) dia.
b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia.Installing input shaft oil seal
ST33400001
Drift
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.Installing differential side bearing outer race
(transaxle case side)
KV38100300
Drift
a: 54 mm (2.13 in) dia.
b: 46 mm (1.81 in) dia.
c: 32 mm (1.26 in) dia.Installing differential side oil seal
ST36720030
Drift
a: 70 mm (2.76 in) dia.
b: 40 mm (1.57 in) dia.
c: 29 mm (1.14 in) dia. Installing input shaft rear bearing
 Installing mainshaft front bearing inner race
ZZA0601D
ZZA1143D
ZZA1046D
ZZA0814D
ZZA1046D
ZZA0978D

TM-670
< PREPARATION >[6MT: RS6F94R]
PREPARATION
Commercial Service Tools
INFOID:0000000001381631
ST33052000
Drift
a: 22 mm (0.87 in) dia.
b: 28 mm (1.10 in) dia. Removing mainshaft rear bearing inner race
 Removing 6th main gear
 Removing 5th main gear
 Removing 4th main gear
 Removing 1st main gear
 Removing 1st-2nd synchronizer assembly
 Removing 2nd main gear
 Removing bushing
 Removing 3rd main gear
 Removing mainshaft front bearing inner
race
KV32102700
Drift
a: 54 mm (2.13 in) dia.
b: 32 mm (1.26 in) dia. Installing bushing
 Installing 2nd main gear
 Installing 3rd main gear
 Installing 4th main gear
 Installing 5th main gear
 Installing 6th main gear
ST30901000
Drift
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia.Installing mainshaft rear bearing inner race
ST33061000
Drift
a: 28.5 mm (1.122 in) dia.
b: 38 mm (1.50 in) dia.Removing differential side bearing inner race
(clutch housing side) Tool number
Tool nameDescription
ZZA0969D
S-NT065
ZZA0978D
ZZA0969D
Tool nameDescription
Socket
a: 8 mm (0.31 in)
b: 5 mm (0.20 in)Removing and installing drain plug
Spacer
a: 25 mm (0.98 in) dia.
b: 25 mm (0.98 in)Removing mainshaft front bearing outer race
PCIB1776E
PCIB1780E

PREPARATION
TM-671
< PREPARATION >[6MT: RS6F94R]
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Drift
a: 17 mm (0.67 in) dia. Installing bushing
 Installing shifter lever oil seal
 Installing selector lever oil seal
Drift
a: 35 mm (1.38 in) dia.
b: 25 mm (0.98 in) dia.Installing input shaft front bearing
Drift
a: 24 mm (0.94 in) dia.Removing input shaft rear bearing
Drift
a: 43 mm (1.69 in) dia. Removing differential side bearing inner
race (transaxle case side)
 Installing input shaft rear bearing
Drift
a: 45 mm (1.77 in) dia.
b: 39 mm (1.54 in) dia.Installing differential side bearing inner race
(clutch housing side)
Drift
a: 52 mm (2.05 in) dia.
b: 45 mm (1.77 in) dia.Installing differential side bearing inner race
(transaxle case side) Tool nameDescription
S-NT063
S-NT065
PCIB1779E
NT109
S-NT474
S-NT474

TM-672
< ON-VEHICLE MAINTENANCE >[6MT: RS6F94R]
GEAR OIL
ON-VEHICLE MAINTENANCE
GEAR OIL
Exploded ViewINFOID:0000000001381632
Refer to TM-635, "Exploded View".
DrainingINFOID:0000000001381633
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and then drain oil.
3. Set a new gasket on drain plug (1) and install it to transaxle and
tighten drain plug to the specified torque. Refer to TM-683,
"Exploded View".
CAUTION:
Do not reuse gasket.
RefillingINFOID:0000000001381634
1. Remove filler plug (1). Fill with new oil until oil level reaches the
specified limit near filler plug hole as shown.
2. After refilling oil, check oil level.
3. Set a new gasket on filler plug (1), then install it to transaxle and
tighten to the specified torque. Refer to TM-683, "
Exploded
View".
CAUTION:
Do not reuse gasket.
InspectionINFOID:0000000001381635
LEAKAGE
Make sure that oil is not leaking from transaxle or around it.
LEVEL
1. Remove filler plug (1) and check oil level at filler plug hole as
shown.
CAUTION:
Do not start engine while checking oil level.
2. Set a new gasket on filler plug (1) and install it to the transaxle
case.
CAUTION:
Do not reuse gasket.
3. Tighten filler plug to the specified torque. Refer to TM-683,
"Exploded View".
SCIA7622E
Oil grade and capacity : Refer to MA-19, "Fluids and
Lubricants".
SCIA7623E
SCIA7623E

SIDE OIL SEAL
TM-673
< ON-VEHICLE REPAIR >[6MT: RS6F94R]
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ON-VEHICLE REPAIR
SIDE OIL SEAL
Exploded ViewINFOID:0000000001381636
Refer to TM-635, "Exploded View".
Removal and InstallationINFOID:0000000001381637
REMOVAL
1. Remove front drive shafts. Refer to FAX-10, "Removal and Installation (Left Side)" and FA X - 11 , "Removal
and Installation (Right Side)".
2. Remove differential side oil seals (1) using a suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
INSTALLATION
Installation is in the reverse order of removal.
 Install differential side oil seals (1) to transaxle case side (B) and
clutch housing side (C) using Tool (A).
CAUTION:
 Do not reuse differential side oil seal.
 When installing, never incline differential side oil seal.
 Do not damage clutch housing and transaxle case.
 Check oil level and oil leakage after installation. Refer to TM-628,
"Inspection".
SCIA7625E
Tool number : KV38100300
Dimension “L
1” : 1.2 - 1.8 mm (0.047 - 0.071 in)
Dimension “L
2” : 2.7 - 3.3 mm (0.106 - 0.130 in)
JPDIC0120ZZ

TM-674
< ON-VEHICLE REPAIR >[6MT: RS6F94R]
CONTROL LINKAGE
CONTROL LINKAGE
Exploded ViewINFOID:0000000001381638
Removal and InstallationINFOID:0000000001381639
REMOVAL
1. Remove the air cleaner and air duct. Refer to EM-154, "Removal and Installation" (MR18DE) or EM-269,
"Removal and Installation" (K9K).
2. Remove the battery. Refer to PG-6, "
Removal and Installation".
1. Bracket 2. Shift cable 3. Selector lever
4. Shifter lever 5. Tapping bolt 6. Cable mounting bracket
7. Select cable 8. Grommet 9. Control device assembly
10. Control lever 11. Control lever knob
JPDIC0058GB