NISSAN TIIDA 2007 Service Repair Manual

TRANSAXLE ASSEMBLY
TM-685
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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1. Mainshaft front bearing outer
race2. Mainshaft front bearing inner race 3. Mainshaft
4. 1st main gear 5. 1st inner baulk ring 6. 1st synchronizer cone
7. 1st outer baulk ring 8. 1st-2nd coupling sleeve 9. Insert key
10. 1st-2nd synchronizer hub 11. 2nd outer baulk ring 12. 2nd synchronizer cone
13. 2nd inner baulk ring 14. 2nd main gear 15. Bushing
16. 3rd main gear 17. Intermediate adjusting shim 18. 4th main gear
19. 5th main gear 20. 6th main gear 21. Mainshaft rear bearing inner race
22. Mainshaft rear bearing outer race 23. Snap ring 24. Bearing preloading shim
: Apply gear oil.
: Replace the parts as a set.
SFIA3293E

TM-686
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
SHIFT FORK AND FORK ROD
1. Reverse output gear 2. Snap ring 3. Reverse baulk ring
4. Return spring 5. Needle bearing 6. Reverse idler shaft
7. Seal washer 8. Washer 9. Reverse input gear
10. Lock washer 11. Spring washer
SFIA3294E

TRANSAXLE ASSEMBLY
TM-687
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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FINAL DRIVE
1. Reverse fork rod 2. Selector 3. Retaining pin
4. 5th-6th shift fork 5. 3rd-4th shift fork 6. 3rd-4th and 5th-6th fork rod
7. 1st-2nd fork rod
: Replace the parts as a set.
SFIA3295E

TM-688
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
Disassembly
INFOID:0000000001381646
1. Drain the oil from the transaxle. Refer to TM-672, "Draining".
2. Remove filler plug and gasket from transaxle case.
3. Remove shift lever retaining pin (1) and shifter lever using suit-
able tool.
4. Remove bracket (2) and position switch (3) from transaxle case.
1. Side gear 2. Pinion mate gear 3. Thrust washer
4. Pinion mate shaft 5. shim 6. Differential side bearing outer race
(transaxle case side)
7. Differential side bearing inner race
(transaxle case side)8. Final gear 9. Differential case
10. Speedometer drive gear 11. Lock ring 12. Differential side bearing inner race
(clutch housing side)
13. Differential side bearing outer race
(clutch housing side)
: Replace the parts as a set.
SFIA3296E
PCIB1693E

TRANSAXLE ASSEMBLY
TM-689
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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5. Remove the bolts as shown.
6. Remove reverse idler shaft bolt and seal washer.
7. Remove transaxle case (1) upward while rotating selector lever
(2).
8. Remove spring (1) of selector from return bushing (2).
9. Move 1st-2nd fork rod (1), 3rd-4th and 5th-6th fork rod (2), and
reverse fork rod (3) to neutral position.
10. Remove selector (4) from clutch housing.
PCIB1694E
PCIB1695E
JPDIC0105ZZ
PCIB1697E
PCIB1698E

TM-690
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
11. Remove retaining pin from 5th-6th shift fork using a pin punch.
12. Remove 3rd-4th and 5th-6th fork rod (1) assembly according to
the following.
a. Lift the fork rod up.
b. Remove 3rd-4th and 5th-6th fork rod (1) assembly from clutch
housing.
c. Remove 3rd-4th shift fork and 5th-6th shift fork from 3rd-4th and
5th-6th fork rod.
13. Remove reverse gear assembly (1) according to the following.
a. Lift up the input shaft assembly (2) and mainshaft assembly (3).
b. Remove reverse gear assembly (1) and reverse fork rod (4)
from clutch housing.
14. Remove spring washer located under the reverse idler shaft.
15. Remove input shaft assembly (1), mainshaft assembly (2), and
1st-2nd fork rod (3) from clutch housing.
16. Remove final drive assembly (1) from clutch housing.
17. Remove magnet from clutch housing.
PCIB1699E
PCIB1700E
PCIB1701E
PCIB1702E
PCIB1703E

TRANSAXLE ASSEMBLY
TM-691
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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18. Remove differential side oil seals (1) from clutch housing and
transaxle case using suitable tool.
CAUTION:
Do not damage clutch housing and transaxle case.
19. Remove differential side bearing outer race (1) from clutch hous-
ing using a brass bar.
CAUTION:
Do not damage clutch housing.
20. Remove differential side bearing outer race (1) and shim (2)
from transaxle case using a brass bar as shown.
CAUTION:
Do not damage transaxle case.
21. Remove retaining pin from selector lever (1) using suitable tool.
22. Remove selector lever.
23. Remove shift finger (1) from transaxle case.
PCIB1704E
PCIB1716E
PCIB1705E
JPDIC0106ZZ
PCIB1712E

TM-692
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
24. Remove selector lever oil seal and bushings from transaxle
case using suitable tool.
25. Remove oil gutter (1) from transaxle case.
26. Remove shifter lever oil seal (1) from transaxle case.
27. Remove bushings (1) from transaxle case using suitable tool.
28. Remove mainshaft rear bearing outer race from transaxle case
using suitable tool and then remove bearing preloading shim.
CAUTION:
Do not damage transaxle case.
PCIB1713E
PCIB1707E
PCIB1709E
PCIB1710E
PCIB1706E

TRANSAXLE ASSEMBLY
TM-693
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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29. Remove snap ring (1) and oil channel (2) from transaxle case.
30. Remove input shaft oil seal (1) from clutch housing using suit-
able tool.
31. Remove mainshaft front bearing outer race (1) and oil channel
(2) from clutch housing using Tool (A) and suitable tool (B).
32. Remove bushings (1) from clutch housing using suitable tool.
33. Remove two way connector (1) from clutch housing.
PCIB1708E
PCIB1714E
Tool number A: KV381054S0 ( — )
JPDIC0107ZZ
PCIB1717E
PCIB1720E

TM-694
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
34. Remove pinion gear (1) and pinion shaft (2) from clutch housing.
AssemblyINFOID:0000000001381647
1. Install pinion gear (1) and pinion shaft (2) into clutch housing.
2. Install two way connector (1) into clutch housing.
3. Install bushings (1) until they are flush with end face of clutch
housing using suitable tool (A).
CAUTION:
Do not reuse bushings
PCIB1719E
PCIB1719E
PCIB1720E
JPDIC0108ZZ