RENAULT KANGOO 1997 KC / 1.G Sheet Metal Work Workshop Manual

TOP OF BODY
Roof front cross member
45B
PRB4504
INTRODUCTION
The replacement of this part is a complementary
operation to the roof.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part only.
JOINTS WITH :
Windscreen pillar lining
PARTS CONCERNED (thickness in mm):
1Roof front cross member 0.8
2Windscreen pillar lining 1
13213R2
CAA11537-1R6
A
1
2
45-7

TOP OF BODY
Roof centre cross member
45C
PRB4505
INTRODUCTION
The replacement of this part is a complementary
operation to the roof.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- roof bar mounting reinforcement,
- partition mounting nuts.
JOINTS WITH :
Centre pillar upper reinforcement
PARTS CONCERNED (thickness in mm):
1Roof centre cross member 0.8
2Centre pillar upper reinforcement 1.2
13214R3
CAA11537-1R6
A
1
2
45-8

TOP OF BODY
Roof rear cross member
45D
PRB4506
INTRODUCTION
The replacement of this part is a complementary
operation to the roof.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- cross member reinforcement,
- tailgate hinge mounting reinforcement,
- opening door lock mounting reinforcement,
- partition mounting nuts.
JOINTS WITH :
Side panel upper rain channel
Roof stretcher lining
Roof flap rain channel
PARTS CONCERNED (thickness in mm):
1Roof rear cross member 0.8
2Side panel upper rain channel 1.2
3Roof stretcher lining 0.7
4Roof flap rain channel 0.7
45-9

TOP OF BODY
Roof rear cross member
45D
13211R4
CAA11537-1R5
A
12
CAJ11551R3
B
3
1 2
45-10

TOP OF BODY
Roof rear cross member
45D
13473R
INTRODUCTION
Below are special details for vehicles fitted with a
roof flap.
CAA11537-1R5
A
14
VERSION WITH
ROOF FLAP
45-11

SIDE OPENING ELEMENTS
Front door
REMOVAL
47A
PRB4706
13021R
Disconnect the connection of the door wiring by
pushing the clip upwards.
Remove the door handle bolt (A).
13021R1
Remove the door hinge pins using tool Car. 1415
Parts Department number 00 00 141 500 (opera-
tion must be carried out by two people).
REFITTING
Refit in the opposite way to the to removal and
refer to the section on opening clearances, to
make any adjustments.
47-1

SIDE OPENING ELEMENTS
Front door panel
47B
PRB4707
INTRODUCTION
The replacement of this part is a basic operation
for a front side impact.
This operation also requires the stiffener to be re-
placed and this must be ordered separately.
This part may be replaced partially (see cut and
method below).
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with soundproofing pads.
JOINTS WITH:
Door box section
Anti-intrusion reinforcement
Stiffener
PARTS CONCERNED (thickness in mm):
1Door box section 0.8
2Anti-intrusion reinforcement 1.2
3Door panel 0.8
4Stiffener 1.2
or
47-2

SIDE OPENING ELEMENTS
Front door panel
47B
13343R
or
CAS13033R3
A
3 3
CAQ11697R4
B
31
CAT13318R1
C
13
1
212
47-3

SIDE OPENING ELEMENTS
Front door panel
47B
13343-1R
or
CAS13033R3
D
3 3
CAT13318R2
E
1 3
1
21 2
47-4

SIDE OPENING ELEMENTS
Front door panel
47B
13344R
CAN11689R1
F
3 2
G
1
2
CAV13463R1
H
3
4
CAT13318R2
1 3
1 2
47-5