TOYOTA RAV4 1996 Service Repair Manual

Fig. 19: Exploded View Of LSPV (Tacoma Shown; Tundra Similar)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Removal (4Runner)
1. Raise and support vehicle. Disconnect brake lines from valve body. See Fig. 20 .
2. To remove LSPV and BPV assembly, remove lock nut, and disconnect adjusting bolt from rear
suspension arm. Remove 2 mounting bolts and LSPV and BPV assembly. Remove 2 nuts and LSPV and
BPV from bracket.

1999 Toyota RAV4
1999-2000 BRAKES Disc & Drum - Trucks & Vans
Microsoft
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Fig. 20: Exploded View Of LSPV (4Runner)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Installation
1. To install, reverse removal procedure. Apply rubber grease to all rubbing areas. Install NEW rubber plate
on valve body side of spring.
2. Adjust length of upper and lower shackle to original height. See LOAD
-SENSING PROPORTIONING
VALVE (LSPV) & BY-PASS VALVE (BPV) under TESTING. Bleed hydraulic system. See
BLEEDING BRAKE SYSTEM
. Check LSPV brake pressures.
OVERHAUL
FRONT BRAKE CALIPER
REAR WHEEL CYLINDERS
NOTE: When overhauling caliper, if piston bores are pitted or scored beyond repair by
light honing, replace entire assembly.
NOTE: For overhaul of front brake calipers, see Fig. 5
, Fig. 6 , Fig. 7 , or Fig. 9 .

1999 Toyota RAV4
1999-2000 BRAKES Disc & Drum - Trucks & Vans
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MASTER CYLINDER NOTE: For overhaul of rear wheel cylinders, see Fig. 11
, Fig. 12 , Fig. 13 or Fig. 14 .
NOTE: For overhaul of master cylinder assembly, see Fig. 21
, Fig. 22 or Fig. 23 .

1999 Toyota RAV4
1999-2000 BRAKES Disc & Drum - Trucks & Vans
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Fig. 21: Exploded View Of Master Cylinder Assembly (RAV4 Shown; 4Runner & Sienna Similar)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

1999 Toyota RAV4
1999-2000 BRAKES Disc & Drum - Trucks & Vans
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Sunday, November 22, 2009 10:07:28 AMPage 35 © 2005 Mitchell Repair Information Company, LLC.

Fig. 22: Exploded View Of Master Cylinder Assembly (Tacoma Shown; Tundra Similar)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

1999 Toyota RAV4
1999-2000 BRAKES Disc & Drum - Trucks & Vans
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Sunday, November 22, 2009 10:07:28 AMPage 36 © 2005 Mitchell Repair Information Company, LLC.

Fig. 23: Exploded View Of Master Cylinder Internal Components (Typical)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
HYDRAULIC BRAKE BOOSTER UNIT (LAND CRUISER)
NOTE: When disassembling and reassembling unit, see Fig. 24 for reference.

1999 Toyota RAV4
1999-2000 BRAKES Disc & Drum - Trucks & Vans
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Fig. 24: Exploded View Of Hydraulic Brake Booster Components (Land Cruiser)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
TORQUE SPECIFICATIONS

1999 Toyota RAV4
1999-2000 BRAKES Disc & Drum - Trucks & Vans
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TORQUE SPECIFICATIONS (LAND CRUISER)
TORQUE SPECIFICATIONS (RAV4)
ApplicationFt. Lbs. (N.m)
Brake Line Fittings11 (15)
Brake Line-To-Caliper Bolt22 (30)
Brake Pedal Assembly
Mounting Nuts11 (15)
Mounting Bolts14 (20)
Front Caliper Mounting Bolts90 (122)
Hydraulic Brake Booster Unit
Accumulator Cover36 (49)
Actuator Tube No. 1 Fitting11 (15)
Booster Push Rod Nut19 (25)
Mounting Nuts11 (15)
Rear Caliper
Caliper-To-Torque Plate Bolts20 (27)
Torque Plate Mounting Bolts76 (103)
INCH Lbs. (N.m)
Brake Bleeder Screw97 (11)
Parking Brake
Bellcrank Mounting Bolts115 (13)
ApplicationFt. Lbs. (N.m)
ABS Actuator Mounting Bolts14 (19)
Brake Hose-To-Caliper22 (30)
Brakelines-To-Master Cylinder11 (15)
Caliper Mounting Bolts/Slide Pins20 (27)
Caliper Torque Plate-To-Knuckle Bolts79 (107)
Master Cylinder Outlet Fittings11 (15)
Rear Brake Hose-To-Wheel Cylinder11 (15)
Wheel Lug Nuts76 (103)
INCH Lbs. (N.m)
Brake Bleeder Screw
Front69 (7.8)
Rear74 (8.3)
Master Cylinder Piston Stopper Bolt89 (10)
Master Cylinder Reservoir Set Screw16 (2)
Master Cylinder-To-Booster Nuts115 (13)
Power Unit Mounting Nuts115 (13)
Rear Wheel Cylinder-To-Backing Plate Bolt89 (10)

1999 Toyota RAV4
1999-2000 BRAKES Disc & Drum - Trucks & Vans
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Sunday, November 22, 2009 10:07:28 AMPage 39 © 2005 Mitchell Repair Information Company, LLC.

TORQUE SPECIFICATIONS (TACOMA)
TORQUE SPECIFICATIONS (TUNDRA)
ApplicationFt. Lbs. (N.m)
Brake Hose-To-Caliper11 (15)
Brakelines-To-Master Cylinder11 (15)
Caliper Mounting Bolts/Slide Pins
2WD65 (88)
4WD91 (123)
Caliper Mounting Torque Plate-To-Knuckle Bolts
2WD80 (108)
4WD90 (122)
Hub-To-Rotor Bolts (2WD)47 (64)
LSVP
Load Sensing Spring Assembly Nuts13 (18)
Shackle Bracket Bolts22 (30)
Shackle No. 1-To-No. 2 Nut18 (24)
Rear Axle Retainer & Backing Plate Nuts50 (68)
Wheel Lug Nuts76 (103)
INCH Lbs. (N.m)
Brake Bleeder Screw97 (11)
LSPV-To-Bracket Nuts115 (13)
LSPV Bracket Mounting Bolts257 (29)
Master Cylinder Piston Stopper Bolt
With ABS89 (10)
Without ABS71 (8)
Master Cylinder-To-Booster Nuts115 (13)
Power Brake Unit Mounting Nuts115 (13)
Wheel Cylinder Mounting Bolts89 (10)
ApplicationFt. Lbs. (N.m)
Brake Hose-To-Caliper11 (15)
Brakeline Fittings11 (15)
Caliper Mounting Bolts90 (122)
Load Sensing Spring Assembly At Shackle No. 113 (18)
LSPV & BPV Bracket(1)
LSPV & BPV Bracket-To-Frame21 (29)
LSPV & BPV-To-Load Sensing Spring Assembly13 (18)
Rear Axle Retainer & Backing Plate Nuts51 (69)
Shackle No. 1-To-Shackle No. 2(1)
Shackle No. 2-To-Shackle Bracket(1)

1999 Toyota RAV4
1999-2000 BRAKES Disc & Drum - Trucks & Vans
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Sunday, November 22, 2009 10:07:28 AMPage 40 © 2005 Mitchell Repair Information Company, LLC.

TORQUE SPECIFICATIONS (4RUNNER)
TORQUE SPECIFICATIONS (SIENNA)
Wheel Lug Nuts83 (113)
INCH Lbs. (N.m)
Brake Bleeder Screw97 (11)
Master Cylinder Mounting Nuts115 (13)
Master Cylinder Piston Stopper Bolt89 (10)
Master Cylinder Reservoir16 (1.8)
Parking Brake Bellcrank Bracket115 (13)
Rear Wheel Cylinder Mounting Bolts89 (10)
(1)Tighten to 115 INCH lbs. (13 N.m).
ApplicationFt. Lbs. (N.m)
Brake Line Fittings11 (15)
Caliper Mounting Bolts/Slide Pins90 (122)
LSPV Mounting Bolts22 (30)
Power Brake Unit Rod Nut19 (25)
Rear Axle Retainer & Backing Plate Nuts48 (66)
Wheel Lug Nuts83 (112)
INCH Lbs. (N.m)
Brake Bleeder Screws97 (11)
LSPV Adjusting Nuts115 (13)
Master Cylinder Mounting Nuts115 (13)
Master Cylinder Piston Stopper Bolt89 (10)
Power Brake Unit Mounting Nuts124 (14)
Rear Wheel Backing Plate Bolts115 (13)
Rear Wheel Cylinder Mounting Nuts89 (10)
ApplicationFt. Lbs. (N.m)
Brakeline Fittings11 (15)
Brake Pedal Bracket Bolts14 (19)
Brake Pedal Swivel Bolt/Nut26 (35)
Caliper Mounting Bolts25 (34)
Caliper-To-Knuckle Bolts79 (107)
Parking Brake Assembly Mounting Bolt/Nuts45 (61)
Power Brake Unit Push Rod Nut19 (25)
Rear Wheel Hub Nuts59 (80)
Wheel Cylinder Mounting Nuts11 (150
Wheel Lug Nuts77 (104)
INCH Lbs. (N.m)

1999 Toyota RAV4
1999-2000 BRAKES Disc & Drum - Trucks & Vans
Microsoft
Sunday, November 22, 2009 10:07:29 AMPage 41 © 2005 Mitchell Repair Information Company, LLC.