MAZDA MX-5 1994 Workshop Manual

T LIGHTING SYSTEM Stoplight Switch Adjustment 1. Adjust the brake pedal height. (Refer to section P.) 2. Disconnect the stoplight switch connector. 4 3. Loosen the stoplight switch locknut. 4. Turn the stoplight switch until it contacts the pedal arm. Turn an additional 112 turn. 5. Tighten the locknut. Locknut tightening torque: 14-18 N.m (1.4-1.8 kgf-m, 120-156 in-lbf) I I I Brake pedal depress I 0 0 1 I Inspection Stoplight switch 1. Disconnect the stoplight switch connector. 2. Check for continuity between terminals of the switch. lnspection condition 3. If not as specified, replace the stoplight switch. Terminal A I B I Brake pedal released I m : Continuity Gartner Banana

RtAH TURN ANU HAZARO WARNING LIGHTS . .. . 1 156 (27W) . .. I I 6 tiAzAmJ B ' ORL CONTROL UNIT (F) (F) I (SECTICN E-2) I I I '-1 FLASHER WIT =TURN AND HAZARD WARNING LIGHTS G/B G/W G/B G/W B (A) (R) AZARO ARVING WITCH E-19 1 I HAZARO INSTRUclENT CLUSTER 0 (SECTION C-b) (:I Gartner Banana

T LIGHTING SYSTEM Troubleshooting 1 Symptom: Turn and hazard warning function do not operate. I Step 1 Check HAZARD 15A fuse and METER 15A fuse in the fuse block. Step 2 Measure voltage at terminal H (B/R) of the flasher unit connector. Fuse Burnt OK Action Replace fuse after checking and repairing wiring harness Go to Step 2 Step 3 1. Disconnect the flasher unit connector. 2. Check for continuity between terminal A (B) of the flasher unit connector and ground. B+: Battery positive voltage -1 Voltage B+ Other Continuity Step 4 1. Turn the ignition switch ON. 2. Set the turn signal switch ON (right or left) and measure voltage at terminal C (G/Y) and terminal B (G/R) of the combination switch connector (&pin connector). Action Go to Step 3 Repair wiring harness (Hazard fuse - Flasher unit) Action Yes No B+: Battery positive voltage I Terminal I Wire IVoltaae 1 Action I Reconnect connector and go to Step 4 Repairing wiring harness (Flasher unit - GND) C - u (w) ,, .,. I (ti~nl - B+ Others B+ , Others I lnspect combination switch Go to Step 5-1 Inspect combination switch Go to Ster, 5-2 d Gartner Banana

LIGHTING SYSTEM J 45UOTX-116 2. Set the turn signal switch to the left position and measure voltage at terminal E (G/R) of the flasher unit connector. Step 5 1. Set the turn signal switch to the right position and mea- sure voltage at terminal F (GN) of the flasher unit con- nector. B+: Battery positive voltage Voltage B+ Other Action Turn the ignition switch OFF and go to Step 6 Repair wiring harness (Combination switch - Flasher unit) B+: Battery positive voltage Voltage B+ Other Step 6 1. Remove the hazard warning switch. 2. Check for continuity between terminal H(B) of the hazard warning switch connector and ground. 2. If correct, reconnect connector and go to Step 8. 3. If not as specified, replace the hazard warning switch. Action Turn the ignition switch OFF and go to Step 6 Repair wiring harness (Combination switch - Flasher unit) Continuity Yes No Step 7 1. Check for continuity between terminals of the hazard warning switch. Step 8 1. Disconnect the flasher unit connector. 2. Check for continuity between terminal C(0) of the flasher Actlon Go to Step 7 Repair wiring harness (Hazard warning switch connector - GND) Switch OFF ON unit and ground. W: Continuity Terminal I Yes Turn off the hazard warning switch and go to I Continuity F 0 0 B 0 Action D 0 No Repair wiring harness (Flasher unit - Hazard warning switch) Gartner Banana

T LIGHTING SYSTEM FRONT TURN REAR TURN Step 9 1. Reconnect connector and turn the ignition switch to ON. 2. Set the turn signal switch to the right position and mea- sure voltage at terminal G(G/W) of the flasher unit con- -i nector. B+: Batterv ~ositive voltaae I Other I Replace flasher unit I Voltage 3. Set the turn signal switch to the left position and measure voltage at terminal D(G/B) of the flasher unit connector. Action B+: Battery positive voltage Alternates OV and B+ I Go to Step 10 I Voltage I Action I 1 Alternates OV and B+ 1 Go to Ste~ 10 1 I Other I Replace flasher unit I Step 10 1. Disconnect the turn signal light connectors. 2. Set the turn signal switch to the left or right position. 3. Measure the voltage at the terminals of the combination light connector. Light 1 Terminal I Voltage I I Alternates Front Alternates Front C (GIO) OV and B+ LH Alternates qyr I A (WB, I OV and B+ Ln I 1 Other - B+: Battery positive voltage Action I Go to Step 11 Go to Step 11 Go to Step 11 I Repair wiring harness (Flasher unit - Front combination liaht) Go to Step 11 I Repair wiring harness (Flasher unit - Rear combination light) 1. Turn the ignition switch to OFF. 2. Remove and check the bulbs. I Position I BUM I Action I Hazard warning 7 Hazard warning Bulb OK Burn OK Replace bulb Repair wiring harness (Front combination light - GND) Replace bulb Repair wiring harness (Rear combination light - GND) 4 Gartner Banana

LIGHTING SYSTEM T Symptom: Turn signals do not operate. (Hazard warning function operates normally.) J 45UOTX-I23 Step 1 Check the METER 15A fuse in the fuse block. Fuse 1 Action 1 I Burnt I Replace fuse after checking and repairing wirina harness I OK I GO to step 2 I Step 2 1. Turn the ignition switch to ON. 2. Measure voltage at terminal A(B/Y) of the combination switch connector. Other B+: Battery positive voltage Repair wiring harness (TURN fuse - Combination switch) Voltage B+ Step 3 Set the turn signal switch to ON (right or left) and mea- sure voltage at terminal C (GN) and terminal B(G/R) of the combination switch connector (&pin connector). Action Go to Step 3 B+: Battery positive voltage Terminal I Wire IVoltage 1 Action inspect combination switch (Refer to Daae T-20) Gartner Banana

T LIGHTING SYSTEM Step 4 1. Set the turn signal switch to the right position and mea- sure voltage at terminal F(GN) of the flasher unit con- nector. -/ B+: Battery positive voltage I Voltage I Action I 2. Set the turn signal switch to the left position and measure voltage at terminal E(G/R) of the flasher unit connector. B+ Other B+: Battery positive voltage I Voltage Action I Replace flasher unit Repair wiring harness (Combination switch - Flasher unit) B+ Other Replace flasher unit Repair wiring harness (Combination switch - Flasher unit) Gartner Banana

LIGHTING SYSTEM T L Symptom: Hazard warning function does not operate. (Turn signals function normally.) 05UOTX-310 Step 1 1. Remove the hazard warning switch. 2. Check for continuity between terminal H(B) of the hazard warning switch connector and ground. I Continuity I Action I I Yes I GO to step 2 1 I No Repair wiring harness (Hazard warning switch connector - GND) I Step 2 1. Check for continuity between terminals of the hazard warning switch. Switch - -- Terminal 2. If correct, reconnect connector and go to Step 3. 3. If not as specified, replace the hazard warning switch. G ON OFF H I No Repair wiring harness (Flasher unit - Hazard warnina switch) I 0---0: Continuity 0 Step 3 1. Disconnect the flasher unit connector. 2. Turn on the hazard warning switch. 3. Check for continuity between terminal C(0) of the flasher unit and ground. 0 Continuity Yes Action Re~lace flasher unit Gartner Banana

T LIGHTING SYSTEM Turn Signal and Hazard Warning Light Removal / Installation Remove and install as shown in the figure. 1 FLASHER UNIT Turn Signal Switch Inspection 1. Remove the knee protector. 2. Disconnect the combination switch connector. 3. Check for continuity between terminals of the switch. Terminal I Switch FU 1 TL I TR I I I I Left 0 -0 1 I Right 0 I I 0 M: Continuity 4. If not as specified, replace the combination switch as an assembly. Gartner Banana

LIGHTING SYSTEM T Hazard Warning Switch Inspection 1. Remove the hazard warning switch. 2. Check for continuity between terminals of the switch. I off 0---0 : Continuity Switch On 3. If not as specified, replace the hazard warning switch and retractor switch as an assembly. Flasher Unit Inspection 1. Turn the ignition switch to ON. 2. Operate the following switches and check the operation of the turn signal and hazard warning lights. Terminal Switch G 0 Turn signal switch H 0 Hazard warning switch Procedure Operation I --- -- - ON 1 All turn signal lights flash I Right side ON Left side ON 3. If not as specified, troubleshoot the circuit. Right turn signal lights flash Left turn signal lights flash I > L R ? TURN SIGNAL SWITCH HAZARD WARNING LIGHT LIGHT SW Gartner Banana