MITSUBISHI DIAMANTE 1900 Repair Manual

1.5L ENGINE MECHANICAL SPECIFICATIONS English
Metric
Description
Specificationr
Specifications
General Information
Engine type
4 Cylinder In-Line Ovethead Camshaft
Displacement 69 6 cubic I” 15L
sore 2 972 I” 75 5mm
Stroke 3 226 I” 82mm
Compression rat10 921
Firing order
l-3-4-2
Cylinder Head
Overall height 4 209.4 217 I” 1059-107 lmm
Flatness (maximum) 0 002 I” 0 05mm
Camshaft bearing-to-camshaft clearance 0 0016-O 0031 I” 0 04-O OBmm
Camshaft
Camshaft height
Intake
Standard 1 5256 I”. 39 75mm
Limit
1.5059 In 38.25mm
Exhaust
Standard 1 5394 I” 391mm
Llmlt 1 5197 In 38 6mm
Journal outside diameter -
161101”
46mm
Bearing 011 clearance
Standard
0 1X324.0 a)39 I” 0 06-O 10mm
Rocker arms Limit
0 0055 I” 0 14mm
lwde diameter
Arm-to-shalt clearance
Standard 0 744 I”. 18 Smm
0 OCQ4-0 0016 I”. 0 Old 04mm
Llmlt 0 004 I” Olmm
Rocker arm shaft
OutsIde diameter 0 744 I” 16 9mm
Valves
Valve length
Intake 3 9665 I” 100 75mm
Exhaust 3 9763 I” 101.05mm
_ Stem outslde diameter
Intake 0 2585.0 2591 I” 6.565-6 5tlOmm
Exhaust 0 2571-o 2579 I” 6 530-6 55Omm
Face angle (ail)
45-45 5”
Head thickness (margm)
Intake
Standard 0 039 I”. 1 Omm
Llmlt
0 02u In. 05mm
Exhaust
0 059 I”
0 039 I”. 1.5mm
1 .Omm
0 02-O 05mm
0 1Omm
0 05-O OSmm
0 15mm
0 15mm
0 25mm
0 07mm Cescriptlon
Valve guide 1.5L ENGINE MECHANICAL SPECIFICATIONS English
Specifications Metric
Specifications
Length
Intake 1 732 I” 44 Omm
Exhaust
Selwe wes
Valve seat
Seat contact width
Seat angle (all)
Valve spring
Free length
Intake
Standard
Llmlt
Exhaust
Standard
Llmlt 1 949 I” 49 5mm
0002,0010.002cIn 0 05,O 25,O 50mm
0 035-o 051 I” 0 S-1 3mm
44.44 5”
1 615 I” 461mm
1 776 I” 451mm
1 643 I” 46 8mm
1 603 I” 45 6mm
Load
Intake
Exhaust 64 It Ibs. 290Nm
Cylinder Block
Bore
Dnmeter
Out-of-round (ma)
Taper (max.) 2 9724-Z 9736 I” 75 50.75 53mm
0 006 I” 0 02mm
0 006 I” 0 02mm
Overall height
Standard
Llrnbt 10075-10083In 255 9.256 1 mm
10 073 I” 254 62mm
No 1
Standard 0 0012-o 0028 I”. 0 03-O 07mm
Llmlt 0 0047 I” 0 12mm
No 2
Standard 0 OCOE-0 0024 I” 0 02-O 06mm
Llmlt 0 0047 I” 0 l2mm
End gap
No 1
Standard
Limit
No 2
Standard
Ltmlt
01
Standard 0 0079-o 0157 I”.
0 I” 031
0 0079.0.0136 I”
0.031 I”
0 0079.0 0276 I” 0 20-O 40mm
0 8mm
0 20-O 35mm
0.8mm
0 20-O 70mm
Limit
Connecting rod
Bend (mex)
Twst (max) 0 039 I” 1 Omm
0 CO20 I” 0 05mm
0 0039 In 0 10mm

1.5L ENGINE MECHANICAL SPECIFICATIONS English
Description Specifications
Connecting rod (cont’d)
Piston p,n press-m load
1,100.3,300 II Ibs
Connecting rod bearing 011 clearance
Standard 0 0006-O CO24 I”
Limit
0 0059 I”.
Crankshaft
Main bearing 011 clearanc8
Standard
0 0006.0 0026 I”
Ltmit
0 0059 I”
Pin outslde diameter 165111
Journal outside dlametei
1 89 I”.
Out-al-round imax I 0oLx%l” Metric
Specifications
5,000.15,OWNm
0 02-O 06mm
015mm
0 02-O 07mm
0 15mm
42mm
46mm
0 015mm
SI& clearance
Standard
0 0016-O 0039 I” 0 04-O 1Omm
Llmtt
0 0079 I” 0 20mm
Body clearance
Standard
0 0039-o 0071 I”. 0 10-O 16mm
Llmlt 0013am 0 35mm
AelM
spring . Free length
1635 I” 46 6mm
Load (@ 1 579 tn (40 1 mm)
13H Ibs 61Nm
Description
General Information
1.6L ENGINE MECHANICAL SPECIFICATIONS English
Specifications Metric
Specifications
Camshaft height
Intake
Standard
Llmlt
Exhaust
Standard
Llmlt 1 3556 I” 35 2Omm
1 3661 I” 34 70mm
1 3743 I” 34 W7mm
1 3546 I”. 34 407mm
Journal outslde diameter 1021n 26mm
Bearing 011 clearance
0 0020-0 w35 I” 0 05-0 09mm
End-play
0 004.0 oQ6 In 0 i-02mm
1.6L ENGINE MECHANICAL SPECIFICATIONS

1.6L ENGINE MECHANICAL SPECIFICATIONS English Metric
OWCriptkUl SpeciflCatiOllS Specifications
Piston Rings (cont’d)
End 9ap
No 1
standard 0 0096-00157,“. 0 25-O 40mm
Limit 0 031 1” 0 6mm
No 2
Standard 0 0136-O 0197 1” 0 350 mm
Ltmlt 0 039 I”. 1 Omm
04
standard 0 0079-O 0276 I” 0 2Q.O 70mm
Limit 0 039 I” 1 Omm
SeNlce SlZeS 0 010,O 020.0 030.0 039 m 0 25.0 50,O 75, 1 Omm
Connecting rod
Bend (max) 0 0020 I”. 0 05mm
Test (max.) 0 0039 I” 0 1Omm
Rod big end side clearance
Standard 0 0039-o 0096 I” 0.10-O 25mm
Limit 0 016 I” 0 4mm
Piston pm press-m load 1.6533,658 fl Ibs 7.500.17.500Nm
Connecbng red bearing al clealilnce
Standard 0 oowo 002u I” 0 02-O 05mm
Llmlt oOO41n 0 lmm
Crankshaft
Mm bearing MI clearance
Standard 0 ooot-0 0020 I”. 0 02-O 05mm
Llmlt 0 004 I”. Oimm
Pm outslde diameter 177m 45mm
Journal out&e diameter 224111
57mm
Out-of-round (max )
00006lll 0 015mm
Crankshaft end.play
SIatU&rd 0 002-O 0071 1” 0 05-O 16mm
Llmlt 0 0096 I” 0 25mm
Flywheel
Run-out (max ) 0 0051 I” 0 13mm
011 Pump
lip clearance
Drive gear
Standard 0 0063.0 W63 m. 016.021mm
Llmlt
OCW6lfl 0 25mm
Driven gear
standard 0 0051-O 0071 I”. 0 136 16mm
Llmlt 0 0096 I”. 0 25mm
Side clearance
Dive gear
standard 0 0331.0 0055 I”. 0 060 14mm
Llmlt
00096lll 0 25mm
then gear
Standard 0 0024-O 0047 I” 006.0 12mm
Limit 0.0096 I” 0 25mm
R&l spring
Free length 1635 I” 46 6mm
Load (01 579 I” (40 tmm) 13 11 Ibs 61Nm
93153m Standard 146111 37 15mm
Llmlt 1441n 36 65mm
Limit
Exhaust
Intake
Standard
Llmtt 4 476 in
4 457 I”
0 2340 I”
0 2340 1”
45-45 5” 110.15mm
109.65mm
11370mm
11325mm
6 Omm
6 Omm
1 Omm
0 5mm
13mm
0 6mm
0 @JOB-0 0020 m 0 02-O 05mm
0 0039 I” 0 1Omm
Seat angle (all)
Valve spring
Free length
Intake
standard
Llmlt
EXhaUSt
standard
Llmlt
Load B 1 74 I” (44 2mm)
Intake
Exhaust 2 cm I”
1961n
2 w I”
1961n
59 It Ibs.
59 It lbs 44-44 5”
50 9mm
49.9mm
50 9mm
49.9mm
216Nm
216Nm
93153&!6

Gasket surface flatness (ma )
Piston
Outslde diameter
Piston pm autslde diameter
Piston p,” press-,” load
Piston-to-cylmder clearance
Piston Rings 0 004 I”
3191n
0751n
1,100.3.300fl Ibs
0 0008-O 0016 I” Olmm
81 Omm
190mm
5,000.15,OOONm
0 02-O 04mm
0 0012-0 0028 1”
0.0039 I”. 0 03-O 07mm
O.lmm
0 0008-O CO24 I” 0 02-O 06mm
0 0039 1” Olmm
0 0098-O 0157 m
0 031 I”
0 0157-O 0217 ,n
0031 I”
0 1X378-0 0236 m 0 25-O 40mm
0 8mm
0 40-O 55mm
08mm
0 200 60mm
Llmlt
Connecting rod
Rod big end side clearance
Standard
Llmlt
Crankshaft pl” o~~clearance
Standard
Lllllll
Crankshafl 0 039 I” 1 Omm
0 0039.0 0098 m 0 10-O 25mm
0 016 I” 0.4mm
0 OG98-0 0020 I”. 0.02-O 08mm
0 004 I” Olmm
Crank&It ]ournal outside diameter
Pin outsIde diameter 1 97 I". 50mm
1771n 45mm
Journal 011 clearance
Standard
Llmlt
Out.&round (ma )
Crankshaft end-play
Standard
Llmlt
Oil Pump
Tip clearance
Standard
Llmlt
Side clearance
Standard 0 0008-O 0016 I” 0 020 04mm
0 004 In Olmm
0 0006 1” 0 015mm
0 002-O 0098 I” 0 050 25mm
00041n Olmm
0 0024-O 0071 I” 0 06-O 18mm
0 0138 I”. 0.35mm
0 0016-O 0039 I” 0 04-O 1Omm Description
Oil Pump (cont’d)
bdycleamnce
Standard
l&L ENGINE MECHANICAL SPECIFICATIONS English
Speclficabons
0 0039-o 0071 I” Metric
Specifications
0 10-O 18mm
2.OL SOHC ENGINE MECHANICAL SPECIFICATIONS English
Metric
De5Criptl0li
Engine type
Dsplacement General Information
Bore
Stroke Specifications
4 Cyknder In-Lme Ovetiead Camshalt Specifications
121 9 cubic I” 2OL
3.35 I” 85mm
3461n 88mm
851
Flnng order
Cylinder Head l-3-4-2
Stem outs& diameter
Intake
Exhaust
Face angle (all)
Head thickness (margm)
Intake 0 315 I”. 8Omm
0311 I”. 7 9mm
45.45 5
0 047 I” 12mm
0 020 I”. 0 5mm
0 079 I” 20mm
0 031 I” 08mm
0 0008-O OQ24 I”.
0 0039 I”
Exhaust
Standard
Llmlt
Valve guide
InsIde diameter
Oulslde dlametet
valve 5eat 0 0020-0 w35 I”. 0 05-O 09mm
0 0059 I” 0 15mm
0 315 1” 8 Omm
0516ln 131mm

2.OL SOHC ENGINE MECHANICAL SPECIFICATIONS
Description
General Information
2.OL DOHC (NON-TURBO) ENGINE MECHANICAL SPECIFICATIONS English
Specifications Metric
Speciticatlonr Description
Valve sorino Engbsh
Specifications Metric
Specifications
Engine type
Dlsplacemenl
Bore
Stroke
Comprwon rat10
Flung order
Cylinder Head
Overall height
Flatness (maximum)
Camshaft 4 Cylmdet In-Lone Dual Overixad Camshaft
12’ 3 cubic m 2OL
3351n 85mm
3 46 I” 68mm
981
l-54-2
5 193.5 201 Ill 131 9.1321mm
0 008 1” 0 2mm S&dard
Llmlt
Squareness
Standard
Gasket surface flatness (mex Llmll
) Cylinder Block
Piston lnslde diameter
Outside dlameler O&of-round (max)
Piston-lo-cylinder clearance Taper (max)
Piston Rings Overall height 1 36 I”
1 96 I”
2”
0 002 I”. 4”
0 05mm 335m
3 346 I”. 65mm
64 99mm 0 008
0 I”.
004-o 04312 0 02mm
I” 0 008
0 I”
01-O 03mm 0 02mm
11 413.11 421 I” 263 Q-290 lmm m
Camshaft height
lndentlficaiw mark A, D
Intake
Standard
Llmlt
lndentll!cat!on mark B C, E, F
Intake
Standard
Llmlt
lndentlllcallon mark A
Exhaust
Standard
Lrmt
lndenbllcabon mah C
Exhaust
Standard
Limit 35 49mm
34 99mm 14m
1 36 I”.
0.0012-0 0026 I”.
0 004 I” 0 03-O 07mm
01mm 35 20mm
34 70mm 1 39 I”.
1 37 I”.
7 m 1 39 I”.
1 37 I”. 35 20mm
34 70mm 0 0008-O 0024 I”
0 004 I” 0 02-O 06mm
Olmm
14m
1 38 I”. 35 49mm
34 QQmm 0 0098-0 0157 I”.
0 031 I” 0 25.0 40mm
0 6mm
0.0079-O 0136 I”.
0 031 I” 0 20-O 35mm
08mm
0 0079-O 0276 I”.
Stem outside diameter
Intake
Exhaust
Face angle (all)
Head lhlckness (margm)
Intake
Standard
Llmlt 0 260 I”. 6 6mm
0 256 I”. 6 5mm
45-45 50
0 039 WI. 1 Omm
0 020 I”. 0 5mm Piston pm outside diameter
Piston p,” press-!” load
Crankshaft PI” 011 clearance
Standard 0631ll
1,653.3,656 ft Ibs 21mm
7,500.17,5WNm
0 oooa-o 0020 In. 0 02-O 05mm
Exhaust
Standard
Limit 0 059 I”.
0 031 I”. 15mm
0 6mm Limit
0 004 I” Olmm
Crankshaft
Man bearing 011 clearance
Standard
Llmlt
Pm outside dwneler
Journal outslde diameter
Out-of-round (max)
CrankshaH end-play
Standard
Limtt
Flywheel
Run-out (max)
Oil Pump 0 ciw0 0020 I”. 0 02-O 05mm
0 004 I”. Olmm
1771n 45mm
2 24 I” 57mm
0 0006 I” 0 015mm
0 002-O 0071 I” 0 05-O 16mm
0 0098 I” 0 25mm
0 0051 I” 0.13mm Stem-to-gude clearance
Intake
Standard
Llmlt 0 oooa-o 0020 I” 0 02-O 05mm
0 0039 in 0 1Omm
Exhaust
Standard 0 0020-O 0035 I” 0 05-O 09mm
Llmlt
Valve guide
lnstde diameter
OutsIde diameter
Valve seat
Seal contact wldlh
Seat angle (all)
Valve spring 0 W59 m 0 15mm
026Om 66mm
0 476 I” 121mm
0 035-o 051 I”. 0 Q-1 3mm
44-44.5

2.OL DOHC (NON-TURBO) ENGINE MECHANICAL SPECIFICATIONS
Cyltnder Block
lnslde dnnetet
335m 65mm
Out&round (ma)
0 006 I” 0 02mm
Taper (ma)
oooh
0 OPmm
Overall haght
11 413-l 1 421 I”. 269 9-290 lmm
Gasket surface flatness (ma )
0 002 I” 0 05mm
Piston
Side clearance
No 1
Standard
Llmlt
No 2
Standard
Llmlt 0 0012-O 0028 I”. 0 03-O 07mm
0 004 I” Olmm
0 0012-O W26 I”
0 03-O 07mm
0 004 I” Olmm
Standard
00096-0 0157 I” 0 25-O 40mm
Limit
0 031 I” 0 8mm
No 2
Standard
0 0177-O 0236 I” 0 45-O 6Omm
Llmlt 0 031 I”. 0 6mm
011
Standard
0 0079.0 0276 I” 0 20-O 70mm
Piston pin outslde diameter
Ot331n
Piston own oress-m load
1.653-3.856 n Ibs Zlmm
7 500-l 7 500Nm
Mm bearing 011 clearance
Standard
Llmlt
Pin outsIde diameter
Journal outslde diameter
Out-of-round (max )
Crankshall end&v 0 OOOB-0 0020 1” 0 02-O 05mm
0 004 I” Olmm
1 77 I”. 45mm
2 24 I”. 57mm
0 0006 I” 0 015mm
Standard’ ‘
0 002-O 0071 I” 0 05-O 16mm
Llmlt
0 0096 I”. 0 25mm
FlVWheel
Run-out (max)
0 BO51 I” 0 13mm
Oil Pump Description
General Information
2.OL DOHC (TURBO) ENGINE MECHANICAL SPECIFICATIONS English
Specifications Metric
Specifications
Camshafl height
lndentlkcatlon mark A. D
Intake
Standard
1 4 In 35 49mm
Llmlt
1 36 I” 34 99mm
lndentlflcatlon mark E C. E, F
Intake
Standard 1 39 I”. 35 20mm
Llmlt 1 37 I”. 34 70mm
lndentlflcal!on mark A
Exhaust
Standard
1 39 I”. 35 20mm
Llmlt
1 37 I”. 34 70mm
lndentlflcatlon mark C
Exhaust
Standard
1 4 I” 35 49mm
Llmlt
1 36 I” 34 99mm
lndentlflcatlon mark E, F
Exhaust
Standard
1 37 I”. 34 91mm
Llmlt
1351n 34 41 mm
Camshaft journal outslde dlametar
1021n
25 96mm
Vhf&S
Standard
LilTlIt
Exhaust 0 039 I”. 1 Omm
0 020 I”. 0 5mm
Standard
Llmlt
Stem-to-guide clearance
Intake
Standard
Llmtt
Exhaust
Standatd
Limit
Valve guide
lnslde diameter
OutsIde dlametat
Valve peat
Seat contact wdth
Seat angle (all) 0 059 I”. 15mm
0 031 I”. 0 6mm
0 0008-0 0020 I” 0 02-O 05mm
0 0039 I” OlOmm
0 0020-0 0035 I”. 0 05.0 09mm
0 0059 I”. 015mm
0260 In.
66mm
0 476 I” 12 lmm
0 035-o 051 m 0 9.1 3mm
44.44 5”
93153c12

Description
Valve spring
Free length
Standard
Llmlt
Squareness
Standard
Llmlt
2.OL DOHC (TURBO) ENGINE MECHANICAL SPECIFICATIONS English Metric
Specifications Specifications
1 90 I”. 46 3mm
1 98 I” 49 9mm
2’
4’ 2.4L SOHC ENGINE MECHANICAL SPECIFICATIONS
Description
General Information
Engine type
Displacement
Bore
Stroke
Compression rat10
Frrlng order
Cylinder Head
Overall height
Flatness (maxlmum)
Camshaft
Camshaft height
lndenbflcatlon mark D
Intake
Standard
Llrnd
Exhaust
Standard
Limit
lndenbflcabon mark AR
Intake
Standard
Llmlt
Exhaust
Standard
Llmlt
Camshalt journal outside dnmeter
Valves
Stem outside diameter
Intake
Exhaust
Face angle (all)
Head thickness (margm)
intake
Standard
Llmlt
Exhaust
Standard
Llmlt
Stem-to-guide clearance
Intake
Standard
Llmlt
Exhaust
Standard
Llmlt
Valve guide
lwde diameter
OutsIde diameter
Valve seal
Seat contact wdlh
Seat angle (all)
Valve spring
Free length
Standard
Llmlt
Squareness
Standard
Llmlt English MlxdC
Specifications Specifications
4 Cylinder In-Lme Overhead Camshaft
143 4 cLblc I” 24L
341 I” 86 5mm
3941n 1OOmm
651
l-3-4-2
3 539-3 547 I” 89 9-90 1 mm
0 008 1” 02mm
167Ill 42 4mm
165vl 419mm
167m 42 4mm
165In 419mm
1751n 44 53mm
1.73 I” 44 03mm
175m 44 53mm
I 73 I” 44 03mm
1 34 I” 33 95mm
0315m 8 Omm
0311 I” 7 9mm
45.45 5
0047m 1 2mm
0.020 I” 0 5mm
0 079 I” 2 Omm
0 031 ,” 0 8mm
0 0008-O 0024 I” 0 03-O &mm
0 0039 I” 0 1Omm
0 oQ20-0 0035 I” 0 05-O 09mm
0 0059 In 0 15mm
0 315 tn. 8 Omm
0 516 I” 131mm
0 035.0 051 I” 0 9-l 3mm
44-44 5”
1961n 49 6mm
I 98 I” 49 9mm
2”
4”
93153ci4

2.4L SOHC ENGINE MECHANICAL SPECIFICATIONS English
Description
Specifications
Cylinder Block
lnstde dnmeter
3 35 I”.
Out-o-round (max )
0008ln
Taper(max)
0008ln
Overall hwght
11 413-11 421 I”
Gasket &ace flatness (max )
0 002 I”
Piston Metric
Specifications
85mm
0 02mm
0 02mm
289 9-290 lmm
0 05mm
OutsIde dlameler
Plslon-to-cylinder clearance
Piston Rings 3 346 I” 04 99mm
0 004-o 0012 I” 0 01-O 03mm
Standard
0 0012-O 0928 I” 0 03-O 07mm
Lfmlt
0 004 I” Olmm
No 2
Standard 00008-O
0024 I” 0 02-O ffimm
Llmlt
0004," Olmm
End gap
No 1
Standard 0
0098-O 0157 In 0 25-O 40mm
Llmlt
0 031 I”. 0 Smm
No 2
.Standard
Llmlt
011
Standard 0 0079-o 0138 I”
0 031 I”.
00079-002761". 0 20-O 35mm
0 8mm
0 20-O 70mm
Standard
Llmlt
Piston pin outside dlametar
Piston pin press-m load
Crankshaft om 011 clearance 0 0039-o 0098 I” 0 10.0 25mm
0 016 m 0 4mm
0631n 21mm
1,653-3,&a fl Ibs.
7,500~17,500Nm
Standard
0 02-O 05mm
Mam beanna 011 clearance
Standard
0 OuoE-0 0020 I”. 0.024 05mm
Limit
0004 I”. 0 lmm
Pm outslde diameter
1 77 I” 45mm
Journal outside diameter 2P4m wmm
Out-al-round (max )
Crankshaft end-play
o-i& I”. _
0015mm
Flywheel Standard
Ltmit 0002-00071 I”.
0 050 18mm
000981n 0 25mm
Side clearance
Dnve gear
Driven gear
lMCriptlOfl
General Information OOm-00055,"
0 0024-O 0047 I”
2.4L DOHC ENGINE MECHANICAL SPECIFICATIONS English
Specifications 0 08.0 14mm
006012mm
Metric
Specifications
4 Cyi~nder In-Lme Dual Overhead Camshaft
143 4 cubtc I”. 24L
2.4L DOHC ENGINE MECHANICAL SPEClFlCATlONS
Description
General Information (cont’d) English
Specifications Metric
Specifications
Fmng order
Cylinder Head
Overall height
Flatness (maxtmum)
Camshaft l-3-4-2
5 193.5 201 K1 131 9-132 lmm
0 008 I” 0.2mm
Camshaft height
lndentlhcabon malk A, D
Intake
Standard
Limit
lndentlkcatlon mark 8, C, E. F 1 4 I”. 35 49mm
1331n 34 99mm
Head thickness (margtn)
Intake
StaMkrd
hrnft
Exhaust
Standard
Llmlt
Stem-to-gulda clearance
Intake
Standard
Llmlt
Exhaust
Standard
Limit
Valve guide
lnslde diameter
Outside diameter 0 039 I”. 1 Omm
0 020 I”. 05mm
0 059 I” 15mm
0 031 I” 0.8mm
0 cooa- NJ20 I”. 0 02-O 05mm
0 0039 I”. O.lOmm
0002+0M)35m 005.009mm
0 0059 I”. 015mm
02mm 6 6mm
0 476 I”. 121mm

2.4L DOHC ENGINE MECHANICAL SPECIFICATIONS English Metric
Description Specifications Specdications
Valve seat
Seat contact wldlh 0.035-o 051 I”
0 9-l 3mm
Seat angle (all) 44-44 5”
Valve spring
Free length
Standard 1901n 46 3mm
Llmlt
1 96 I” 49 9mm
squareness
Standard 2”
Llmlt 4”
Cylinder Block
lwde diameter 3351n 65mm
Out-of-round (max)
0 006 in 0 02mm
Taper (mu)
0 006 I” 0 02mm
Overall height
11 413-11421 I” 269 9-290 lmm
Gasket surface llatnass (max )
0 002 In 0 05mm
Piston
OutsIde diameter
3 346 In 64 99mm
Plslon-lo-cylinder clearance
0 006.0 0016 m 0 02.0 04mm
PioFn Rings
Side clearance
No 1
Standard
0 0012-O 0026 I”
0 03-O 07mm
Limit
0 004 I”. Olmm
No 2
Standard
0 Cot 2-o 0028 I”
0 03-O 07mm
Llmlt
0 004 I” Olmm
End 9ap
No 1
Standard O.W96-0 0157 I”
0.25-O 40mm
Llmtt
0 031 I”. 0 6mm
NO 9
.__
Standard
Lrmt
011 0 0177-O 0236 I”
0 031 I” 0.45-O 6Omm
0 6mm
Standard
Llmll
Connecting rod
Rod big end side clearance
Standard
Llmlt
Plston pin outsIde dlametar
Piston p,” press-,” load
Crankshatl pin 011 clearance
Standard
Llmlt
Crankshaft
Man bearing 011 clearance
Standard
Llmlt 0
0979.0 0276 I”
0 039 I”
0 0039-o co96 I”
0 016 m.
0631n
1,653.3,656 H Ibs
0
0006-0 0020 I”
0004m
0
0006-0 0020 1”
0 004 I” 0 PO-O 70mm
1 Omm
0 10-O 25mm
0 4mm
Zlmm
7,5Wl7,500Nm
0 02-O 05mm
0 tmm
0 02-O 05mm
Olmm
Pin outstde dlameler
Journal outside diameter
Out-of-round (max )
Crankshalt and-play
Standard
Llmll
Flwhd 177m 45mm
224111 57mm
ooGQ6m 0015mm
0 002-o 0071 I”. 0 05-O 16mm
OW96Ul 0 25mm
I -. Run-out (max)
0 0051 I” 0 13mm
93153ci7
2.4L DOHC ENGINE MECHANICAL SPECIFICATIONS
0 06-O 14mm
3.OL SOHC ENGINE MECHANICAL SPECIFICATIONS
Description
General Information
Engme type
Displacement
Bore
Stroke English
Specifications Metric
Specifications
6 Cylmder GO” Single Overhead Camshatl
161 4 cubic I” 3OL
3 59 I”. 91 lmm
2 99 In. 76mm
Compreswn rat0
Firing order
Cylinder Head
Overall helghl
Flatness (maxImum)
Camshaft 1001
1-2-3-4-5-6
3 31 I” 64mrn
0 006 I” 0 2mm
Camshaft helgM
Standard
1 62 ,n 41 25mm
Llmlt
1601n 40 75mm
Camshaft ~oumal outslde diameter
1 34 I” 33 95mm
Valves
Seat contact width 0 9-1 3mm
Seat angle [all)
Valve spring
Free length
Standard
1.96 I”. 49 0mm
Llmlt
Load (Installed height) Ibs (Nm) at m (mm)
72.5 Ibs @l 591 I”.
Squareness
Standard 46 6mm
329 Nm @! 40.4mm
Lmxt 4’
Cylinder Block m

Description
Cylinder Block (cont’d)
3.OL SOHC ENGINE MECHANICAL SPEClFlCATlONS English
Specifications Metric
Specifications
Taper (max.)
Overall klght
Gasket sudace flatness (max )
Piston
Oufslde diameter
Piston-to-cylinder clearanca
Piston Rinas 0008ln 0 OZmm
8 28.8 29 I”. 2104-210 6mm
0 ofI39 In Olmm
358ln. 91 lmm
0.008-o 0020 I” 0 020 04mm
.,
Side clearance
Standard
Llrw
No 2 0 COIZ-0 W28 I”. 0 03-O 07mm
0004 I” Olmm
Standard
0 0008-0 0024 I”. 0 020 06mm
Ltmlt
00041” Olmm
End gap
No 1
Standard 00118-00177,”
0.30-O 40mm
Llmlt
0 031 I” 0 8mm
No 2
Standard
0 0177-O 0236 I”. 0 45-O 60mm
Llmlt
0.031 I” 0 8mm
011
Standard
0 0079-o 02% I” 0 200 fiOmm
Llmlt
0 039 I” 1 Omm
C0nnactlng rod
Rod big end side clearance
Standard
Llmlt
Piston pin outslde diameter
Piston pin prawn load
Crankshaft pm 011 clearance
Standard
Llmlt
Crankshat
Mm bearing 011 clearance
Standard
Llmlt 0 00390 0098 I”.
0 016 m
087al
1,652.3.867 It Ibs.
0 ow3-0 mm I”.
0004m
o.rYm-0 oao I”.
0 Oil4 1” 0 10.0 25mm
, 04mm
22mm
7.350.17,ZOONm
0 02-O 05mm
O.lmm
0 02.0 05mm
Olmm
Pm outs& dfameter
Journal outs& diameter
Out-al-round hnax 1 197n
50mm
236111
0 OW8 in
FT~p clearance
St& clearance 0 0024.0 0071 I”. OC6016mm
0 0016-O 0039 I”. 004-O 10mm
Body clearance
Standard
Llmlt o.cn340 0071 I”.
0 0138 I”
3.OL DOHC ENGINE MECHANICAL SPECIFICATIONS English 010-018mm
0 35mm
M&lC
Description
Spscificalions SpecHicatiOllS Gemal lrlformtlon
Eqne type
Displacement
Bore
Slfoke 6 CylmderW Dual Overhead Camshaft
1814cubicm. 3OL
359m 91 lmm
2 99 I”. 76mm
9315x19
3.OL DOHC ENGINE MECHANICAL SPECIFICATIONS English Metric
Dsscription
General lnformstlon (cont’d) Specifications
Compraswm ratio
Fmng order
l-2-3-45-6
Cylinder Head
Overall helghl
5 20 I”. 132mm
Flatness (manmum)
0 008 I” 0 2mm
Camshall
Camhalt height
Standard
1 37 m 3491mm
Llmll
1 37 I”. 3491mm
Camshalt journal out&e
diameter 1 02 m. 25 96mm
VdVRS
Stem outsrde diameter
Intake
0 260 I”. 60mm
Exhaust
0 256 I”. 6 5mm
Face angle (all) 45-45 5”
Head thickness (mamn)
Intake
Standard
0 039 I” 1 Omm
Llmlt
0019,” 0 5mm
Exhaust
Standard
0 059 I”. 15mm
Llmlt
0 039 m. l.Omm
Stem-to-gude clearam
intake
Standard
0 oo#l-0 002il I”. 0 02-O 05mm
Limit
0 0039 I”. 0 IOmm
Exhaust
Standard
0 0020-0 0035 I”. 0 05-O 09mm
Lllllll
0 0059 m. 0 15mm
Valve guida
lwde dtameter
0 280 In. 6 6mm
Outs& diameter
0.476 I” 12 lmm
Vahre seal
Seat contact wtdlh
0 035-o 051 ,“. 0413mm
Seat angle (all)
44.44 5’
Valve spring
Llmlt
4”
Cvlindsf Block
tnslde dlametar
Out-&round (max )
Taper (max)
Overall hslght
Gasket surface llatnezs (max.)
Platen
Outs& diameter
Plslon-t@cylmn&r Clearance
Piston Rings 3.66 I”. 93mm
0 008 I”. 0 02mm
0 006 I”. 0 OPmm
8 97-8 98 in. 227 9.228 1 mm
0 CO39 I” Olmm
3 66 I”. 93mm
o.oQB-0 0020 M. 0 020.04mm