MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 4: Checking Vibration Frequency (Power Steering Pump Belt)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Using Tension Gauge Use a belt tension gauge to check that the belt tension is within specification. See
Fig. 5
an
d Fig. 6
. See DRIVE BELT ADJUSTMENT SPECIFICATIONS
table.

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor

Fig. 5: Checking Drive Belt Tension (Generator Belt)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor

Fig. 6: Checking Drive Belt Tension (Power Steering Pump Belt)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Measuring Belt Deflection Apply 22 lbs. (98 N) of force to the middle of the drive belt between the pulleys.
See Fig. 7
and Fig. 8
. Check that amount of deflection is within specifications. See
DRIVE BELT ADJUSTMENT SPECIFICATIONS
table.

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor

Fig. 7: Checking Drive Belt Deflection (Generator Belt)

Courtes
y of MITSUBISHI MOTOR SALES OF AMERICA
.

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor

Fig. 8: Checking Drive Belt Deflection (Power Steering Pump Belt)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Drive Belt Specifications DRIVE BELT ADJUSTMENT SPECIFICATIONS Application
Measurement
Vibration FrequencyGenerator BeltPart No. MD368275During Adjustment
140-152 Hz
During Replacement
168-188 Hz
Part No. MN158101 & MN187016During Adjustment
150-163 Hz
During Replacement
180-202 Hz
Power Steering Pump Belt

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor

ADJUSTING DRIVE BELTS Generator Belt
When Checked
124-160 Hz
During Adjustment
134-151 Hz
During Replacement
160-189 Hz
TensionGenerator BeltDuring Adjustment
121-143 Lbs. (539-
637 N)
During Replacement
176-221 Lbs. (785-
981 N)
Power Steering Pump BeltWhen Checked
66-110 Lbs. (294-490
N)
During Adjustment
77-99 Lbs. (343-441
N)
During Replacement
110-154 Lbs. (490-
686 N)
DeflectionGenerator BeltDuring Adjustment
0.35-0.40" (8.9-10.1
mm)
During Replacement
0.24-0.30" (6.2-7.5
mm)
Power Steering Pump BeltWhen Checked
0.48-0.64" (12.3-16.2
mm)
During Adjustment
0.52-0.59" (13.2-15.1
mm)
During Replacement
0.38-0.48" (9.6-12.3
mm)

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor

1. Loosen the tensioner pulley fixing bolt. See Fig. 9
.
2. Temporarily tighten the tensioner pulley fixing nut to 7-15 ft. lbs. (10-20 N.m).
Ensure belt frequency, tension, or deflection is to specification. See DRIVE
BELT ADJUSTMENT SPECIFICATIONS
table.
Fig. 9: Adjusting Generator Drive Belt

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Power Steering Pump Belt 1. Loosen the tensioner pulley lock nut. See Fig. 10
.
NOTE: The tension will increase when the turning the adjusting
bolt clockwise, and decrease when turning adjusting
bolt counterclockwise.

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor

2. Adjust the belt vibration frequency, tension, or deflection amount using the
adjusting bolt according to specifications. See Fig. 10
. See DRIVE BELT
ADJUSTMENT SPECIFICATIONS
table.
3. Tighten the lock nut to 29-43 ft. lbs. See Fig. 10
.
4. Tighten the adjusting bolt to 35-53 INCH lbs. (4-6 N.m). See Fig. 10
.
5. Check the belt vibration frequency, tension, or deflection and readjust as
necessary. See DRIVE BELT ADJUSTMENT SPECIFICATIONS table.
Fig. 10: Adjusting Power Steering Pump Drive Belt

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
DRIVE BELT ROUTIN
G
CAUTION: Check after turning the crankshaft one or more
rotations clockwise.

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor

Fig. 11: Drive Belt Routing (Generator Belt)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor

Fig. 12: Drive Belt Routing Power Steering Pump Belt)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SPECIFICATIONS COOLING SYSTEM SPECIFICATIONS COOLING SYSTEM SPECIFICATIONS Application
Specification
Coolant Replacement Interval
60,000 Miles
Coolant CapacityAWDWith Towing Kit
10.1 Qts. (9.6L)
Without Towing Kit
9.5 Qts. (9.0L)
FWD
9.5 Qts. (9.0L)
Pressure Cap
14-18 psi (.98-1.27

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor