LAND ROVER FREELANDER 2001 Workshop Manual

SCREENS
REPAIRS 76-4-1
SCREENS REPAIRS
Windscreen
$% 76.81.01
The following equipment is required: Cutting wire
and handles, Windscreen repair kit, Sealer applicator
gun and Suction cups
Wear protective gloves when handling glass,
solvents and primers.
Wear suitable eye protection when removing and
refitting glass.
Remove
1.Remove air intake panel.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.
2.Remove sun visors and sun visor retaining
clips.
3.Remove 'A' post upper trim casings.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
4.Remove retaining stud from front of headlining.
5.Remove interior mirror.
6.Fit protection to bonnet and areas around
screen.
7.Cover heater ducts with masking tape.
8.Cover interior of vehicle with protective sheet.
9.Make knife cut in sealant at bottom of 'A' post.
10.Insert cutting wire through previously made
knife cut and fit handles as shown, with
approximately 200 mm of wire between
handles.
11.Using suitable cutting wire, with assistance if
required, carefully cut sealer. Ensure that glass
is retained as last sealant is cut.
If multi-strand cutting wire is used, a sawing
action can be used to cut through heavy
sealant deposits around corners.
Use of a sawing action may overheat and
break single strand wire.
12.Attach suction cups and use assistance to
remove glass from body.
Lay glass on felt covered supports. Do not
stand on edge. Any chipping of glass edge
may develop into cracks.
13.Collect screen support blocks.

SCREENS
76-4-2 REPAIRS
Refit
1.Carefully remove excess sealer from body
leaving a smooth surface.
2.Use a vacuum cleaner to clear away any waste.
3.Original glass: Carefully cut back old sealer to
obtain a smooth surface without damaging
obscuration band on glass.
4.Fit spacer blocks to body.
5.With assistance, locate screen to body.
6.Apply masking tape reference marks to aid
fitment.
7.With assistance, remove screen and place
aside.
8.Clean frame and edge of screen with solvent.
Do not touch cleaned or primed surfaces
with fingers.
9.Apply etch primer to any bare metal on frame.
10.Apply bonding agent to screen and allow to
cure.
11.Apply primer over etch primer on frame.
12.Apply activator over old sealer on frame.
13.Allow activator to cure.
14.Fit pre-cut nozzle to sealer cartridge, remove lid
and shake out crystals, and install in applicator
gun.
Nozzle will need modification to achieve
required bead section.15.Apply a continuous bead of sealer around edge
of frame as shown.
16.Check for breaks and air bubbles in sealer.
17.With assistance, lift screen into place and align
to screen supports and tape. Raise screen up
to roof on ratchet support blocks. Lightly press
glass to fully seat sealer.
18.Remove protective covers and tape.
19.Test sealer for leaks, apply additional sealer if
necessary. If water is used, allow sealer to dry
before testing. Spray water around glass and
check for leaks. Mark any area that leaks. Dry
glass and sealer then apply additional sealer.
20.Fit 'A' post upper trim casings.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
21.Fit headlining retaining stud.
22.Fit sun visor retaining clips and sun visors.
23.Fit interior mirror.
24.Fit air intake panel.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.
A curing time of 6 hours is desirable, during
this time leave a window open and do not
slam the doors. If the car must be used,
drive slowly.

SCREENS
REPAIRS 76-4-3
Glass - body side - rear
$% 76.81.18
The following equipment is required: Cutting wire
and handles Windscreen repair kit, Sealer applicator
gun, Suction cups.
Wear protective gloves when handling glass,
solvents and primers.
Wear suitable eye protection when removing and
refitting glass.
Remove
1.Remove rear quarter upper casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.
2.Cover interior of vehicle with protective sheet.
3.Make knife cut in sealant at bottom of 'D' post.
4.Insert cutting wire through previously made
knife cut and fit handles as shown, with
approximately 200 mm of wire between
handles. 5.With assistance, wedge tube of handle B
between glass and body, ahead of cutting
position, and carefully cut sealer using a
continuous pull on handle A from the outside.
Ensure that glass is retained as last sealant is
cut.
If multi-strand cutting wire is used, a sawing
action can be used to cut through heavy
sealant deposits around corners.
Use of a sawing action may overheat and
break single strand wire.
6.Attach suction cup and remove glass body.
Lay glass on felt covered supports. Do not
stand on edge. Any chipping of glass edge
may develop into cracks.
7.Collect 4 spacer blocks.

SCREENS
76-4-4 REPAIRS
Refit
1.Carefully remove excess sealer from body
leaving a smooth surface.
2.Use a vacuum cleaner to clear away any waste.
3.Original glass: Carefully cut back old sealer to
obtain a smooth surface without damaging
obscuration band on glass.
4.Fit rubber spacer blocks to body.
5.With assistance, locate screen to body.
6.Apply masking tape reference marks to aid
fitment.
7.Remove screen and place aside.
8.Clean frame and edge of screen with solvent.
Do not touch cleaned or primed surfaces
with fingers.
9.Apply etch primer to any bare metal on frame.
10.Apply bonding agent to screen and allow to
cure.
11.Apply primer over etch primer on frame.
12.Apply activator over old sealer on frame.
13.Allow activator to cure.
14.Fit pre-cut nozzle to sealer cartridge, remove lid
and shake out crystals. Install cartridge in
applicator gun.
Nozzle will need modification to achieve
required bead section.15.Apply a continuous bead of sealer around edge
of frame as shown. Make bead slightly thicker
at each corner.
16.Check for breaks and air bubbles in sealer.
17.Position glass to body and align to reference
tape.
18.Lightly press glass to fully seat sealer.
19.Secure glass with tape until sealer has cured.
20.Remove protective covers and tape.
21.Test sealer for leaks, apply additional sealer if
necessary. If water is used, allow sealer to dry
before testing. Spray water around glass and
check for leaks. Mark leakage points and apply
additional sealer as necessary when area is
completely dry.
22.Fit rear quarter upper casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.

SEATS
REPAIRS 76-5-1
SEATS REPAIRS
Front seat
$% 78.10.44.99
Remove
1.Make the SRS system safe.

+ GENERAL INFORMATION,
Supplementary restraint system
precautions.
2.Remove seat base finisher.

+ SEATS, REPAIRS, Finisher - seat
base - front - each.
3.Release pretensioner multiplug from seat
frame and disconnect.
4.Remove cover from rear securing bolt.
5.Remove 4 Torx screws securing seat.
6.Remove front seat.
Refit
1.Position front seat and secure with Torx
screws.Tighten screws to 45 Nm (33 lbf.ft).
2.Fit cover to rear bolt.
3.Connect pretensioner multiplug and secure to
seat frame.
4.Fit seat base finisher.

+ SEATS, REPAIRS, Finisher - seat
base - front - each.
Rear seat - LH
$% 78.10.48.99
Remove
1.Remove 2 Torx bolts from seat hinges.
2.Fold seat forward and remove 2 Torx bolts from
hinges.
3.Remove seat.
Refit
1.Position seat in vehicle and align hinges.
2.Fit Torx bolts to seat hinges and tighten to 25
Nm (18 lbf.ft).
3.Lower seat.
4.Fit Torx bolts to heel board and tighten to 25
Nm (18 lbf.ft).

SEATS
76-5-2 REPAIRS
Rear seat - RH
$% 78.10.49.99
Remove
1.Remove 2 Torx bolts from seat hinges.
2.Fold seat forward and remove 2 Torx bolts from
hinges.
3.Remove seat.
Refit
1.Position seat in vehicle and align hinges.
2.Fit Torx bolts to seat hinges and tighten to 25
Nm (18 lbf.ft).
3.Lower seat.
4.Fit Torx bolts to heel board and tighten to 25
Nm (18 lbf.ft).
Cushion & squab - rear seat - bench type
- 3 door
$% 78.10.57.99
Remove
1.Remove 2 Torx bolts securing seat to heel
board.
2.Fold seat forward and remove 2 Torx bolts from
hinges.
3.With assistance, remove seat.
Refit
1.With assistance, position seat and align hinges.
2.Fit Torx bolts, lower seat and tighten to 25 Nm
(18 lbf.ft).
3.Fit Torx bolts to heel board and tighten to 25
Nm (18 lbf.ft).

SEATS
REPAIRS 76-5-3
Cover - one piece - front seat cushion
$% 78.30.01
Remove
1.Remove front seat.

+ SEATS, REPAIRS, Front seat.
2.Remove recline control knob.
3.Release retaining studs from side covers and
remove covers.
4.Disconnect 2 multiplugs from underside of seat
cushion.
5.Release 2 clips securing multiplug to seat
frame.
6.Remove 4 Torx bolts from squab frame and
remove squab frame from cushion frame.7.Release clips securing side edges of cushion
cover to seat frame.
8.Release clip securing front edge of cushion
cover to seat frame.
9.Release main central clip securing rear edge of
cushion cover to seat frame.
10.Release rear of cushion pad from frame.
11.Remove cushion cover and pad.

SEATS
76-5-4 REPAIRS
12.Remove 12 hog rings securing cover to
cushion.
13.Remove cushion cover from cushion.
Refit
1.Position cushion cover to cushion pad and
secure to frame with hog rings in position noted
during removal.
2.Position and secure cushion cover and pad to
frame.
3.Fit squab frame to cushion frame and tighten
Torx bolts to 45 Nm (33 lbf.ft).
4.Connect multiplugs.
5.Position multiplug to frame and secure clips.
6.Fit recline control knob.
7.Fit side covers and secure retaining studs.
8.Fit front seat.

+ SEATS, REPAIRS, Front seat.
Cover - rear seat cushion - RH
$% 78.40.04
Remove
1.Remove RH rear seats.

+ SEATS, REPAIRS, Rear seat - RH.
2.Remove 2 screws and remove seat belt reel
cover.
3.Remove nut and release seat belt reel.

SEATS
REPAIRS 76-5-5
4.Remove 5 screws and remove both end
covers.
5.Remove 3 Torx bolts and remove squab from
cushion.
6.Release rear of cushion cover from frame.
7.Release sides and front of cushion cover from
frame.
8.Release cover and pad from frame.9.Remove 2 Torx bolts from seat belt and buckle
and remove seat belt and buckle from frame.
10.Remove cushion cover and pad.
11.Remove and discard 17 hog rings and remove
cover from pad.
Refit
1.Position cushion cover to cushion pad and
secure to frame with hog rings in position noted
during removal.
2.Position seat belt and buckle to frame and
tighten to 32 Nm (24 lbf.ft).
3.Fit squab cover and pad to frame.
4.Fit front and sides of cushion cover to frame.
5.Fit rear of cushion cover to frame.
6.Fit cushion to squab and tighten Torx bolts to
28 Nm (21 lbf.ft).
7.Fit end covers and tighten screws.
8.Position seat belt reel in seat squab and tighten
nut to 32 Nm (24 lbf.ft).
9.Fit seat belt reel cover and tighten screws.
10.Fit rear seat.

+ SEATS, REPAIRS, Rear seat - RH.