LAND ROVER FRELANDER 2 2006 Repair Manual

9.
10.
11. CAUTION: Dis card the component s .11.

12.
13.
NOTE: Do not dis ass emble further if t he component
i s removed for acces s onl y.
• NOTE: Di scard the gas ket .
13.
Installation 1. CAUTION: Make s ure that the component is clean, free of
foreign mat eri al and lubri cant.
Inst all t he EGR valve.
T orque: 10 Nm 1.

Inst all t he EGR cool er. Inst all t he nut s and bolt , but do not full y
t ighten at t his st age. Tight en the nut s in the sequence s hown.
T orque: 6 Nm Tight en the bol t in t he s equence s hown.
T orque: 10 Nm 2.
3. CAUTIONS: Make s ure that t he component is cl ean, free of foreign
mat eri al and l ubricant. "Make s ure t hat new components are i nst all ed. "
Inst all t he EGR cool er to exhaust mani fol d elbow.
3.

T orque:
10 Nm Connect t he EGR valve elect rical connector.
4.
Inst all t he exhaus t manifol d heat shi eld.
T orque: 10 Nm 5.
6. CAUTIONS: Make s ure that t he component is cl ean, free of foreign
mat eri al and l ubricant. "Make s ure t hat a new component i s ins t al led. "
Inst all t he cool er t o i nlet manifold EGR pi pe.
T orque: 10 Nm 6.
Connect t he cool ant hos es and s ecure wit h t he clips .
7.
Inst all t he HO2S wi ring harnes s bracket.
T orque: 8 Nm 8.
Inst all t he HO2S.
Refer t o: Heat ed Oxygen Sens or (HO2S) (303-14B Electroni c Engine
Controls - TD4 2.2L Dies el, Removal and Ins tal lati on).
9.
Fil l and bl eed the cooli ng s ys t em.
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03B
Engine Cooli ng - TD4 2.2L Di esel , General Procedures ).
10.
Inst all t he s econdary bulkhead cent er panel.
Refer t o: Secondary Bulkhead Cent er Panel - TD4 2.2L Dies el (501-02 Front End Body Panel s, Removal and Ins tal lati on).
11.

Publi s hed: 11-May-2011
Engine Emission Control - TD4 2.2L Diesel - Crankcase Vent Oil Separator
Removal and Inst all ati on
Removal
• CAUTIO NS:
Make s ure that all openi ngs are s ealed. Us e new bl anking caps .
Make s ure that t he area around t he component i s cl ean and free of foreign mat eri al .
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he thrott le body.
Refer t o: Thrott le Body (303-04B Fuel Chargi ng and Controls - TD42.2L Dies el , Removal and Inst all at ion).
3.
4.
5.

6. CAUTIONS:
Di s card the component.
Make s ure that all openings are sealed.
6.
7.
8.

9.
Remove t he fuel fi lt er.
Refer t o: Fuel Fil ter (310-01B Fuel Tank and Lines - TD4 2.2L Dies el ,Removal and Ins tall ati on).
10.
11.
12.
13.14.

15.
16.
17.

18.
Installation 1. CAUTION: A new O-ring seal is to be ins tall ed.
Inst all t he crankcas e vent oi l separat or.
T orque: 10 Nm 1.
Inst all t he crankcas e vent oi l separat or, wi ri ng harness bracket .
T orque: 10 Nm 2.
3. NOTE: Ins t al l new ret aining cl ips .
Connect t he crankcas e vent hos es .
3.
Inst all t he crankcas e vent oi l separat or to cyli nder bl ock, bracket .
T orque: M6 10 Nm M8
25 Nm 4.
Inst all t he fuel fi lt er bracket s.
T orque: 25 Nm 5.
At tach t he oil level indicator t ube.
T orque: 10 Nm 6.
Inst all t he fuel fi lt er.
7.

Refer t o:
Fuel Fil ter (310-01B Fuel Tank and Lines - TD4 2.2L Dies el ,
Removal and Ins tall ati on).
8. NOTE: Ins t al l a new retaini ng clip.
Inat all t he engi ne oil fill er tube.
T orque: 10 Nm 8.
Inst all t he int ake mani fol d adapt or.
T orque: 6 Nm 9.
Inst all t he int ake mani fol d adapt or, wi ri ng harness bracket .
T orque: 10 Nm 10.
11. CAUTIONS: "Make s ure t hat a new component i s ins t al led. "
Make s ure that t he mat ing faces are clean and free of foreign
mat eri al .
Inst all t he EGR pipe.
T orque: 10 Nm 11.
Inst all t he breather li ne.
12.
Inst all t he thrott le body.
Refer t o: Thrott le Body (303-04B Fuel Chargi ng and Controls - TD4
2.2L Dies el , Removal and Inst all at ion).
13.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
14.

Publi s hed: 11-May-2011
Engine Emission Control - TD4 2.2L Diesel - Valve Cover Vent Oil Separator
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he fuel rai l.
Refer t o: Fuel Rail (303-04B Fuel Chargi ng and Cont rol s - TD4 2.2LDi es el, Removal and Ins tal lat ion).
3.
4.