LEXUS LS430 2003 Factory Repair Manual

Fig. 132: Installing Rear Door Glass Run LH
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b.Using a hand riveter or an air riveter, install the glass run to the door with the 3 rivets.

Fig. 133: Installing Glass Run To Door With Rivets
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Fig. 136: Installing Rivet
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38.INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSY LH
a. Install the division bar with the 2 nuts and bolt.
Torque: 8.0 N.m (82 kgf.cm, 71 in..lbf)

Fig. 137: Installing Division Bar With Nuts And Bolt
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39.INSTALL REAR DOOR SERVICE HOLE COVER LH
a. Apply butyl tape to the door as shown in the illustration.
b. Install a new service hole cover.
HINT:
When installing the service hole cover, pull out the links and connectors through the service
hole cover.
There should be no wrinkles or folds after attaching the service hole cover.
After attaching the service hole cover, check the sealing quality.
c. Connect the 2 connectors and install the wire.
d. Install the door electrical ke
y oscillator with the 2 bolts.

40.INITIALIZE POWER WINDOW SYSTEM (See INITIALIZATION )
Fig. 138: Identifying Power Window System

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COMPONENTS

Fig. 139: Identifying Luggage Compartment Door Components
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ADJUSTMENT
HINT:

Centering bolts are used to mount the door hinge to the vehicle body and door. The door cannot be
adjusted with the centering bolts on. Substitute the centering bolts with standard bolts (w/washers) when
making adjustments.
A bolt without a torque specification is shown in the standard bolt chart (see STANDARD BOLT ).
Fig. 140: Identifying Centering Bolts

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1.INSPECT LUGGAGE COMPARTMENT DOOR PANEL SUB-ASSY
Fig. 141: Inspecting Luggage Compartment Door Panel Sub
-Assy

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a. Check that the clearance is within the standard range.
AREA MEASUREMENT REFERENCE STANDARD:
2.ADJUST LUGGAGE COMPARTMENT DOOR PANEL SUB-ASSY
a. Remove the trim cover (see OVERHAUL
).
b. Horizontally and vertically adjust the door by loosening the door side hinge bolts.
AreaMeasurement
A3.5 +/- 1.5 mm (0.138 +/- 0.059 in.)
B3.5 +/- 1.5 mm (0.138 +/- 0.059 in.)
C6.0 +/- 3.0 mm (0.236 +/- 0.118 in.)