Side MITSUBISHI LANCER 2005 Manual Online
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 2005, Model line: LANCER, Model: MITSUBISHI LANCER 2005Pages: 788, PDF Size: 45.98 MB
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Page 299 of 788
WINDOW GLASS
BODY42-21
INSTALLATION SERVICE POINTS
>>A<< GASKET/CLIP/DUAL LOCK
FASTENER INSTALLATION
1. Carry out the following procedure to re-install
quarter window glass.
CAUTION
Do not forget gasket.
(1) Fit clips into body.
(2) Cut away clip fitting convex on quarter window
glass.
NOTE: Convex gets broken when quarter
window glass is removed.
CAUTION
Leave the degreased parts for 3 or more minutes
to dry well, before starting on the next step. Do
not touch the degreased parts.
2. Use isopropyl alcohol to degrease the inside and
outside of the quarter window glass and the body
flanges.
3. Assemble the dual lock fastener according to the
standard location of the body flange.
4. Assemble the dual lock fastener to the quarter
window glass relative to the body flange dual lock
fastener.
>>B<< QUARTER WINDOW GLASS
INSTALLATION
Remove the quarter window glass using the same
procedure as for the windshield removal (Refer to
P.42-12).
AC103606
AC
Cut off these convex parts
AC304793AB
Dual lock fastener
Install the dual lock fastener
with aligning it onto the bumps
of the body flange.
Page 301 of 788
WINDOW GLASS
BODY42-23
REMOVAL SERVICE POINT
<> TAILGATE WINDOW GLASS
REMOVAL
Remove the tailgate window glass using the same
procedure as for the windshield (Refer to P.42-12).
INSTALLATION SERVICE POINTS
>>A<< WINDOW SPACER/GLASS
STOPPER/DUAL LOCK
FASTENER/WINDOW DAM
INSTALLATION
CAUTION
Leave the degreased parts for 3 or more minutes
to dry well, before starting on the next step. Do
not touch the degreased parts.
1. Use isopropyl alcohol to degrease the inside and
outside edges of the tailgate window glass and
the surface of the tailgate flange.
Removal steps
1. Connecting the harness connector
<> >>B<<2. Tailgate window glass
>>A<<3. Window lower dam
>>A<<4. Window side dam
>>A<<5. Dual lock fastener
>>A<<6. Glass stopper
>>A<<7. Window spacerRemoval steps (Continued)
Page 302 of 788
WINDOW GLASS
BODY42-24
2. Assemble the window spacer, glass stopper and
window dam to the tailgate window glass location
shown.3. Assemble the dual lock fastener according to the
standard location of the tailgate flange.
4. Assemble the dual lock fastener to the quarter
window glass relative to the tailgate flange dual
lock fastener.
>>B<< TAILGATE WINDOW GLASS
INSTALLATION
Install the tailgate window glass in the same way as
for the windshield installation (Refer to P.42-12).
AC107207
AC107207
Y1484AUY1484AU
AC304816
AB
Glass stopper Glass spacer
Seal lineCeramic lineCeramic lineGlass end line
Glass end line Window spacer, glass stopper and window dam installation position
Align the glass spacer and with
the tailgate window glass mark.
Position the window side dam
2 mm inside from the tailgate
window glass end.
Butt the ends of
the window lower
and side dams.
Align the glass stopper and with
the tailgate window glass mark.
Seal line
Seal line 22 mm 14.5 mm
2 mm
Tailgate window glass
Window lower dam Window side dam
AC304849AB
Dual lock fastener Flange convex at the tailgate flange
Page 303 of 788
DOOR
BODY42-25
DOOR
SERVICE SPECIFICATIONSM1423000300091
SEALANTM1423000500095
SPECIAL TOOLSM1423000600337
ItemStandard value
Power window operation current (Power supply voltage 14.5 ± 0.5 V, at 25 °C) A 5 ± 1
Door outside handle play mm Front door 2.6 ± 2.5
Rear door 1.3 ± 1.3
Door inside handle play mm Front door 10.4 ± 9.6
Rear door 10 ± 9.6
Item Specified sealant
Door waterproof film 3M ATD Part No.8633 or equivalent
Tool Number Name Use
MB990480 Window glass holder Removal of power window regulator
assembly
MB990900 or
MB991164Door hinge adjusting
wrenchDoor alignment
MB990925
A: MB990939Bearing and oil seal
installer set
A: Brass barDoor striker adjustment
MB990211 Sliding hammer
MB990241
A: MB990243Axle shaft puller
A: Body puller
MB990480
MB990900
MB990925AF
A
MB990211
MB990241
A
AE
Page 305 of 788
DOOR
BODY42-27
ON-VEHICLE SERVICE
DOOR FIT ADJUSTMENTM1423001100175
CAUTION
•Attach protection tape to the fender and door
edges where the hinge is installed.
•Do not rotate special tool door adjusting
wrench (MB991164) with a torque of over 98
N⋅m
1. Use the special tool door adjusting Wrench
(MB990900 or MB991164) to loosen the hinge
mounting bolts on the body side, and then adjust
the clearance around the door so that it is uniform
on all sides.
2. If a door is not flush with its surrounding panels,
loosen the door-side door hinge mounting bolts
and obtain the flushness by moving the door.
NOTE:
If the door hinge mounting bolt washers are
welded, grind off the welding according to the
procedure below beforehand.
.
1. Remove the door hinge (Refer to P.42-31).
2. Use a chisel or grinder to release the door
hinge mounting bolt washers, which are
welded to the door hinge.
3. On completion, paint the affected area with a
suitable touch-in brush to prevent corrosion.
4. Install the door hinge (Refer to P.42-31).3. When the door is stiff to lock and unlock
(1) Adjustment by using the striker (toward the
inside of the vehicle and vertical direction)
Install a temporary bolt instead of the striker
mounting bolts, and use special tool brass bar
(MB990939) and a hammer to tap the bolt to
the desired direction.
(2) Adjustment by using the striker (toward the
outside of the vehicle)
Use special tools slide hammer (MB990211)
and body puller (MB990243) to pull the striker
toward the outside of the vehicle.
(3) Adjustment by using shims (forward and
rearward)
Increase or decrease the number of shims so
that the striker engages with the door latch
properly.
AC000592
MB990900
or
MB991164
AB
AC206498
WasherBolts Washer
Door hinge
AF
Weld point Weld point
AC006109AB
Temporary
boltStriker MB990939
AC006110
StrikerMB990211
MB990243
AB
AC006111AB
Shim
Striker
Page 307 of 788
DOOR
BODY42-29
3. If the operation current is outside the standard
value, refer to GROUP 54B, Troubleshooting
P.54B-17, refer to GROUP 54C, Troubleshooting
P.54C-4.
POWER WINDOW RELAY CHECKM1429001800202
CIRCUIT BREAKER (INCORPORATED IN
THE POWER WINDOW MOTOR)
INSPECTION
M1429001000273
1. Pull the power window switch to the UP position
to fully close the door window glass, and keep
pulling the switch for 10 additional seconds.2. Release the power window switch from the UP
position and immediately press it to the DOWN
position. The condition of the circuit breaker is
good if the door window glass starts to move
downwards within 60 seconds.
POWER WINDOW CHECKM1429004400203
Check the system as described below. If the system
does not work, carry out troubleshooting. Refer to
GROUP 54B, Troubleshooting P.54B-17 or GROUP
54C, Troubleshooting P.54C-4.
•Operate the power window switch of each seat to
check that the power window works.
•Turn on the power window lock switch of the
power window main switch, and operate the front
passenger's and rear power window sub switches
to check that the power windows do not work.
•Turn on the power window lock switch of the
power window main switch, and operate the
power window main switch to check that each
power window operates.
CENTRAL DOOR LOCKING SYSTEM
INSPECTION
M1427001100133
Check that the central door locking system works by
operating the key cylinders (driver’s and passenger’s
door) and the inside lock knob (driver's door). Carry
out troubleshooting if the system does not activate.
Refer to GROUP 54B, Troubleshooting P.54B-17,
refer to GROUP 54C, Troubleshooting P.54C-4.
DOOR OUTSIDE HANDLE PLAY CHECKM1423001600277
1. Check that the door outside handle play is within
the standard value range.
Standard value (A):
Front door: 2.3 ± 2.1 mm
Rear door: 1.3 ± 1.7 mm
2. If the door outside handle play is not within the
standard value range, check the door outside
handle or the door latch assembly. Replace, if
necessary. BATTERY
VOLTAGETester
connectionSpecified
condition
Not applied 4 − 5 Open circuit
•Connect
terminal No. 3
and the
negative
battery
terminal.
•Connect
terminal No. 1
and the
positive battery
terminal.Less than 2
ohms
AC305140
123
4
5
1
3 4 5
AB
Junction block
(front view)
Power window relay
Power window
relay
AC006113
AB
A
Page 308 of 788
DOOR
BODY42-30
DOOR INSIDE HANDLE PLAY
ADJUSTMENT
M1423001500292
1. Check that the door inside handle play is within
the standard value range.
Standard value (B):
Front door: 10.4 ± 9.6 mm
Rear door: 10 ± 9.6 mm2. If the door inside handle play is outside the
standard value range.
3. Remove the door trim assembly (Refer to GROUP
52A, Door trim P.52A-15).
4. Remove the waterproof film (Refer to P.42-39).
5. Adjust the door inside handle play with the outer
cable end connecting the door inside handle and
inside lock cable.
AC006114Y0705AUAB
A
A
BSection A – A
AC100404
AB
Clip Inner cable
Outer cable end
Inside handle rodDoor inside handle
Page 312 of 788
Page 313 of 788
DOOR
BODY42-35
CAUTION
The anti-trap function does not work until the
power window switch completes learning the
fully closed position (It is because the anti-trap
function is reset).
3. Operate the power window switch and fully close
the door window glass. The power window
activates for 0.7 seconds and stops automatically
when the power window switch is pressed once.
Repeat this operation until the door window glass
fully closes and release the switch once. Then,
hold the power window switch to the fully closed
side again for one second so that the power
window switch completes learning the fully closed
position.
NOTE: If the power window switch is operated to
open the door window glass while the switch is
learning, learning will be cancelled. If this
happens, return to step 2.
How to make the power window switch
learn the fully closed position when the
power window switch is replaced with a
new one
CAUTION
The anti-trap function does not work until the
power window switch completes learning the
fully closed position (It is because the anti-trap
function is reset).
Operate the power window main switch to fully close
the door window glass by one-shot up action so that
the power window switch will complete learning
(Initialisation is not needed).
NOTE: When the power window sub switch of each
seat is replaced, operate the power window main
switch to fully close the applicable power window by
one-shot up action (It is because the power window
sub switch does not have one-shot up/down
function).